• Title/Summary/Keyword: distillation operation

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Design and Optimization of Extractive Thermally Coupled Distillation System (추출 열 통합 증류계의 설계 및 최적화)

  • Cho, Hoon;Woo, Daesik;Choi, Yumi;Han, Myungwan
    • Korean Chemical Engineering Research
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    • v.50 no.2
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    • pp.270-276
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    • 2012
  • In this study, thermally coupled distillation system and conventional two-column process were investigated for extractive distillation. The two processes were simulated and optimized using Aspen plus. Objective function for the optimization was energy consumption and optimization results to reduce energy consumption were used to get guidelines for design and operation for the two extractive distillation processes. Comparison of these two processes showed that thermally coupled distillation system provided better energy efficiency and lower capital cost than conventional distillation system.

Dynamic Optimization of a Reactive Distillation Column Producing Methyl Acetate (메틸 아세테이트 생산을 위한 반응증류 공정의 동적 최적화)

  • Kim, Jiyong;Kim, Junghwan;Moon, Il
    • Korean Chemical Engineering Research
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    • v.46 no.4
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    • pp.739-746
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    • 2008
  • The aim of this study is finding the optimal design parameters and the optimal operation variables of a reactive distillation column. Different from steady state optimization, dynamic optimization makes it possible considering operation ability as well as design problems at process design step. For performing dynamic optimization, dynamic simulation should be done first. If dynamic simulation is already finished, dynamic optimization can be performed with less effort than that of dynamic simulation.Reactive distillation systems involving reaction and separation in a single unit have the potential to reduce capital and operating costs, particularly when reaction have conversion constraint or when azeotropes exist making conventional separation difficult and expensive. This study here present work on the continuous distillation process, the homogeneous catalyzed esterification of methanol and acetic acid, the synthesis of methyl acetate. Based on an equilibrium stage model of a reactive distillation column a dynamic optimization problem was formulated and solved. And the results were verified by performing dynamic simulation and showing the variation of conversion and purity as the variation of the operation variables. As the results of dynamic optimization, this study found optimal feed ratio, reflux ratio and reboiler duty of this system. And as this study applied it to dynamic simulations the dynamic characteristics of a reactive distillation column are showed under optimal operating condition.

Extraction Method of Antioxidants in Soybean Oil (Sweep Co-Distillation 법에 의한 산화방지제의 추출법)

  • 황혜정
    • The Korean Journal of Food And Nutrition
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    • v.12 no.4
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    • pp.358-363
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    • 1999
  • This study was conducted to evaluate the extraction methods for the determination of antioxidants in soybean oil. Recovery rates of various antioxidants in soybean oil showed similar rates as 80.4~102.1% by solvent/solvent extraction method and 89.9~106.4% by sweep co-distillation method except 46.6~61.2% of PG at corresponding spiked concentractions. The maximun recovery rates of antioxidnts were obtained when extraction time and extraction temperature used in UNITREX were 20min and 21$0^{\circ}C$ respectively. In the recovery rates with the activation of florisil when 2% ofwater was added to florisil the highest recovery rates for TBHQ, BHA, BHT were obtained by sweep co-distillation met-hod. Therefore sweep co-distillation method showed less solvent simple operation and high recovery rate compared with solvent/solvent extraction method.

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ON THE DEVELOPMENT OF A DISTILLATION PROCESS FOR THE ELECTROMETALLURGICAL TREATMENT OF IRRADIATED SPENT NUCLEAR FUEL

  • Westphal, Brian R.;Marsden, Kenneth C.;Price, John C.;Laug, David V.
    • Nuclear Engineering and Technology
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    • v.40 no.3
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    • pp.163-174
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    • 2008
  • As part of the spent fuel treatment program at the Idaho National Laboratory, a vacuum distillation process is being employed for the recovery of actinide products following an electrorefining process. Separation of the actinide products from a molten salt electrolyte and cadmium is achieved by a batch operation called cathode processing. A cathode processor has been designed and developed to efficiently remove the process chemicals and consolidate the actinide products for further processing. This paper describes the fundamentals of cathode processing, the evolution of the equipment design, the operation and efficiency of the equipment, and recent developments at the cathode processor. In addition, challenges encountered during the processing of irradiated spent nuclear fuel in the cathode processor will be discussed.

Effect of membrane deformation on performance of vacuum assisted air gap membrane distillation (V-AGMD)

  • Kim, Yusik;Choi, Jihyeok;Choi, Yongjun;Lee, Sangho
    • Membrane and Water Treatment
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    • v.13 no.1
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    • pp.51-62
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    • 2022
  • Vacuum-assisted air gap membrane distillation (V-AGMD) has the potential to achieve higher flux and productivity than conventional air gap membrane distillation (AGMD). Nevertheless, there is not much information on technical aspects of V-AGMD operation. Accordingly, this study aims to analyze the effect of membrane deformation on flux in V-AGMD operation. Experiments were carried out using a bench-scale V-AGMD system. Statistical models were applied to understand the flux behaviors. Statistical models based on MLR, GNN, and MLFNN techniques were developed to describe the experimental data. Results showed that the flux increased by up to 4 times with the application of vacuum in V-AGMD compared with conventional AGMD. The flux in both AGMD and V-AGMD is affected by the difference between the air gap pressure and the saturation pressure of water vapor, but their dependences were different. In V-AGMD, the membranes were found to be deformed due to the vacuum pressure because they were not fully supported by the spacer. As a result, the deformation reduced the effective air gap width. Nevertheless, the rejection and LEP were not changed even if the deformation occurred. The flux behaviors in V-AGMD were successfully interpreted by the GNN and MLFNN models. According to the model calculations, the relative impact of the membrane deformation ranges from 10.3% to 16.1%.

Heuristic Rules and Automation for Optimal Design of Distillation Column (증류탑 최적 설계를 위한 경험 법칙 제시 및 자동화)

  • Chae, Hyunyeob;Lee, Jongmin;Jung, Kwangseop
    • Korean Chemical Engineering Research
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    • v.58 no.4
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    • pp.550-564
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    • 2020
  • Distillation columns are one of the main equipment used for the separation of chemical components in petrochemical process design. However, in spite of the efficient operation in wide range, and the advantage of data collection for equipment verification, the distillation columns are inherently known for high energy consumption and capital cost. Hence, the trade-off analysis needs to be done between investment cost and operation cost to develop the most economical distillation columns. This study was conducted using Aspen Plus, a popular process simulation program, in the pursuit of broad application by as many process engineers as possible. In this paper, design variables for optimization of distillation columns were defined to improve emphatically the design quality with reducing erratic practice of many engineers. In addition, by eliminating unnecessary reviewing step and establishing systematic and efficient procedures, the amount of time for design and human resources were minimized. Aspen Process Economic Analyzers (APEA) program was introduced in order to calculate the investment cost reliably, and the efficient systematic procedure for utilization of APEA was established.

Entrainer-Enhanced Semi-Batch Reactive Distillation for Synthesis of Butyl Acetate (부틸 아세테이트 합성을 위한 공비첨가제 사용 반회분식 반응증류)

  • Yang, Jeongin;Jeon, Hyeongcheol;Han, Myungwan
    • Korean Chemical Engineering Research
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    • v.55 no.3
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    • pp.341-352
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    • 2017
  • Butyl acetate is produced from acetic acid and butanol via an esterification reaction in a reactive distillation column. Entrainer can be used for efficient removal of produced water from the reaction region, leading to significant improvement of the column performance. Batch reactive distillation has clear advantages over continuous one in terms of flexibility and adaptability in a small plant. We studied batch and semi-batch reactive distillation processes through process simulation and pilot-scale experiments. We investigated process configuration and type of entrainer for improvement of the column performance and suggested a novel cyclic operation strategy using the semi-batch reactive distillation column. The cyclic strategy was shown to give relatively high production rate and stable operation.

Optimal control of batch distillation (회분식 증류장치의 최적 제어)

  • 이주엽;정상헌;이광순
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10a
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    • pp.941-946
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    • 1992
  • Three different reflux policies are compared for a batch distillation process in which a fixed recovery with a given average purity of the distillate is required ; the first, for the constant distillate purity ; the second, for the constant reflux ratio ; finally, for the optimal reflux policy which gives the minimum operation time. The optimal reflux policy was obtained using pontryagin's maximum principle. Througy the numerical simulations for the three different binary mixtures, it was found that the time advantage of the optimal reflux operation over the constant overhead composition operation varies form 10.0 to 22.4% and the advantage over the constant reflux operation varies from 1106 to 36.6% in the three cases considered.

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Application of process monitoring with reduced order model and EKF to distillation column (차수 감소 모델과 EKF를 이용한 공정 모니터링의 응용)

  • 김태민;양대륙
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.1766-1769
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    • 1997
  • Fast and accurate distillation design requires a model that significantly reduces the problem size withour loss of accruacy is especially suitable for rela-time applicatoins. the reduced order model is obtained by use of Principal Component Anlysis(PCA). Then the extended Kalman filter and the Recursie Predictiuon Error(RPE) mehtod are appliced to identify the model parameters and the feed compostion form the measuremenets of the coumn. as a consequence it is found that the model reduction thechique can account for the dynamics of the rigorous distillation model and not only the model parameters, bu also the feed compostion can be identified efficiently. this technique is applied to industrial operation data verify the performance of reduced order model.

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Separation Characteristics of Lactic Acid by Batch Reactive Distillation (회분식 반응 증류에 의한 lactic acid의 분리 특성)

  • 최종일;홍원희
    • KSBB Journal
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    • v.14 no.2
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    • pp.220-224
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    • 1999
  • Lactic acid was reacted with alcohol into lactate ester, and lactate ester produced in esterification reaction was distilled simultaneously with hydrolysis reaction into lactic acid. When the yields of lactic acid recovered by batch reactive distillations with various alcohols were compared, the yield of lactic acid was increased as the volatility of lactate ester was increased. In this batch reactive distillation, because the mixtures condensed in partial condensor were flown to reboiler through distillation column, the recovery yield of lactic acid was affected by operation temperature of partial condensor. Hydrolysis reaction into lactic acid in distillation column rarelyoccurred because of short retention time of lactate ester and water. Lactate ester was reacted into lactic acid in reboiler.

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