• Title/Summary/Keyword: dissimilar materials

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Thermal Stresses in a Laminated Fiber-Reinforced Composite Containing an Interlaminar Crack Under a Uniform Heat Flow (층간균열이 존재하는 균일 열유동하의 섬유강화 적층복합재료의 열응력해석)

  • 최형집;오준성;이강용
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.4
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    • pp.887-902
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    • 1994
  • Within the framework of anisotropic thermoelasticity, the problem of an interlaminar crack in a laminated fiber-reinforced composite subjected to a uniform heat flow is investigated. Under a state of generalized plane deformation, dissimilar anisotropic half-spaces with different fiber orientations are considered to be bound together by a matrix interlayer containing the crack. The interlayer models the matrix-rich interlaminar region of the fibrous composite laminate. Based on the flexibility/stiffness matrix approach, formulation of the current crack problem results in having to solve two sets of singular integral equations for temperature and thermal stress analyses. Numerical results are obtained, illustrating the parametric effects of laminate stacking sequence, relative crack size, crack location, crack surface partial insulation, and fiber volume fraction on the values of mixed mode thermal stress intensity factors.

Heat Transfer Analysis of Friction Welding of A2024 to SM45C (A2024 와 SM45C 마찰용접의 열전달 해석)

  • 이상윤;윤병수
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.1
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    • pp.65-70
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    • 2001
  • The hear transfer mechanism initiating the friction welding is examined and a transient three dimensional heat conduc-tion model for the welding of two dissimilar cylindrical metal bars is investigated. The cylindrical metal bars are made of materials made of A2024 and SM 45C. Numerical simulations of heat flow are performed using the finite volume method. Respectively. Commercial FLUENT code is used in the heat flow simulation and maximum temperature and distribution of temperature are calculated. Temperature of friction welded joining face is compared with the temperature distribution measured by experiment and numerical simulation. The maximum temperature of friction welded joining face is lower than melting point of A2024-T6 aluminum alloy using insert metal. The temperature distribution of friction welded join- ing face with insert metal is more uniform than that of without inset metal.

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New Concept in Evaluation of Laser Tailored Blank weldability (새로운 개념의 Tailored Blank 레이저 용접성 경가 방법에 관한 연구)

  • 정봉근;고광문;정경훈;이창희
    • Laser Solutions
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    • v.2 no.1
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    • pp.61-67
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    • 1999
  • This study introduces the new concept in the evaluation criteria of the $CO_2$ laser Tailored Blank weldability, The materials used are 0.7mm, 1.5mm thick low carbon automotive galvanized steels. Welding tests were conducted for both similar thickness(0.7mm-0.7mm, 1.5mm-1.5mm) and dissimilar thickness(0.7mm-1.5mm) cases. The criteria developed for optimum welding conditions were based on relationship between results of die press forming test, weld transverse tensile test Erichsen test and weld penetration measurements. Application of the developed criteria(fracture ratio, strength ratio and D/To) in obtaining optimum welding condition revealed that a weld which satisfied any of the criteria did not fracture during actual die press test.

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Phase change on reflection in a white-light interferometer as polarization is changes (백색광주사간섭계에서 편광을 고려한 반사시 위상 변화에 대한 연구)

  • 김영식;김승우
    • Korean Journal of Optics and Photonics
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    • v.15 no.4
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    • pp.331-336
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    • 2004
  • The phase change due to the reflection from target surfaces in a white-light interferometer induces measurement errors when target surfaces are composed of dissimilar materials. We prove that this phase change on reflection as the polarization of the white-light changes causes a shift of both envelope peak position and fringe peak position of several tens of nanometers as the polarization of the white-light changes. In addition, we propose a new equation for white-light interference fringes depending on the polarization of the source.

Determination of Interfacial Fracture Toughness by Bimaterial Eccentric Compression Test (이질재 편심압축실험에 의한 계면 파괴 인성치 산정)

  • 김형균;홍창우;양성철;윤경구
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.04a
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    • pp.78-81
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    • 2000
  • The test specimen proposed in this study, named the bimaterial eccentric compression specimen, is a rectangular prism of two dissimilar materials with a notch at their interface. Normalized energy release rates and phase angles were calibrated with the finite element method. The normalized energy release rate increases with notch ratio but decreases with E2/E2, loading point, and phase angle, Bimaterial specimens consisting of mortar and ploymer as well as mortar and rock were prepared and tested to simulate fracture behavior ar the interface. Test results have confirmed that initial notch has significant effect on the apparent interfacial toughness.

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Study on Optimization of Dissimilar Friction Welding of Nuclear Power Plant Materials and Its Real Time AE Evaluation (원자력 발전소용 이종재 마찰용접의 최적화와 AE에 의한 실시간 평가에 관한 연구)

  • 권상우;오세규;유인종;황성필;공유식
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2000.10a
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    • pp.42-46
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    • 2000
  • In this paper, joints of Cu-1Cr-0.1Zr alloy to STS316L were performed by friction welding method. Cu-1Cr-0.1Zr alloy is attractive candidate as nuclear power plant material and exibit the best combination of high sts good electrical and thermal conductivity of any copper alloy examined. The stainless steel is a structural material who alloy acts as a heat sink material for the surface heat flux in the first wall. So, in this paper, not only the develop optimizing of friction welding with more reliability and more applicabililty but also the development of in-process rear quility(such as strength and toughness) evaluation technique by acoustic emission for friction welding of such nuclear component of Cu-1Cr-0.1Zr alloy to STS316L steel were performed.

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Friction Welding of Dissimilar Hot Die Punch Materials and Its Creep Life Prediction and Quality Evaluation by AE ( II )-Creep Life Prediction by ISM (열간 금형펀치 제작을 위한 이종재 마찰용접과 고온 크리프 실시간 예측 및 AE에 의한 품질평가 (II)-크리프 수명예측)

  • 박일동;오세규;공유식;전태언
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2000.10a
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    • pp.26-32
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    • 2000
  • It was confirmed that the life predictive equation by LMP-ISM are effective only up to 10$^2$hours and can not be used for long times of 10$^3$~10$^{5}$ hours, but that by ISM can be used for long times creep life prediction with more reliability. The predictive creep life equation of ISM has better reliability than those by LMP and LMP-ISM, and its realizably is getting better for long time creep prediction(10$^3$~10$^{5}$ H).

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Parametric study for Welding Residual Stresses in Nozzle of Nuclear Power Plants using Finite Element Method (유한요소법을 사용한 원전 노즐 용접잔류응력의 변수해석)

  • Kim, Wan-Jae;Lee, Kyoung-Soo;Kim, Tae-Ryong;Song, Tae-Kwang
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.104-109
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    • 2008
  • Distribution of welding residual stresses are mainly characterized by degrees and frequencies of thermal loads applied to materials. However, other effects as component size and clamping condition can also affect stress distributions to a certain extent thus careful manipulation of these parameters based on clear understanding of how they affect residual stresses distributions and why can be additional measure to mitigate residual stresses. This paper discusses aforementioned issues for the case of safety and relief nozzle in nuclear power plant through finite element analysis.

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Effects of the Stand-off Distance on the Weld Strength in Magnetic Pulse Welding (전자기펄스용접에서 용접강도에 미치는 접합간격의 영향)

  • Kim, Sung-Wook;Chun, Chang-Keun;Kim, Sook-Hwan
    • Journal of Welding and Joining
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    • v.26 no.6
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    • pp.48-53
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    • 2008
  • Although Magnetic Pulse Welding(MPW) is not a recently developed technique, it has gained the attention of the automotive industry. MPW has become an accepted welding process because it enables the joining of similar, and dissimilar materials, with a very short cycle time, without the need for filler metal and gases. In this study, the effect of the stand-off distance on the weld strength has been investigated. The compressive strength of the MPW joints was evaluated using UTM. The interface of weld, IMC composition and morpology were studied by SEM and EDS. It was concluded that the stand-off distance and the voltage are the main parameters influencing the strength of weld. In case of too high stand-off distance, it influenced harmful effect because of the resistance of deformation.

Fusion Zone Characteristics of Dissimilar Aluminum Alloys Joining (이종 알루미늄 합금 용접의 용융부 특성 연구)

  • Park, Seon-Hong;Park, Byeong-Cheol;Kim, Yeong-Gi;Baek, Ung-Ryul
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.141-143
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    • 2007
  • Increasing demand of using low weight materials in recent automotive trends has been the challenge to develop a sound welding of aluminum alloys. A heat treatable AA6082-T6 and a non-heat treatable AA5083-0 aluminum alloys were joined in this study. Investigations revealed that about 60 UTS will be reduced due to welding process. Fracture happened in the interface between fusion zone and base metal of top specimen where penetration is shallow. Therefore, lower welding torch angle produced the better strength which allows deeper penetration to the top specimen. PWHT at $560^{\circ}C$ for 2 hours can be used to return the original UTS of the specimens.

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