• 산업공학
• /
• 제15권3호
• /
• pp.297-307
• /
• 2002

Since the pressure for recycling has been increasing, the disassembly, which is pre-process of recycling, has been becoming very important process. The goal of disassembly for recycling is to separate different materials to the greatest extent with least effort. DFD (Design for Disassembly) is a design philosophy for improving product designs for simpler or less costly disassembly operations. This paper proposes a new DFD methodology that can estimate the standard disassembly time and evaluate the disassemblablity of parts. We select some determining and influencing factors related with disassembly process, and estimate the assembly time using motion analysis. By the levels of the determining and influencing factors, the disassemblability is evaluated, and finally, the tables that include the time and score of disassembly are suggested.

• 한국정밀공학회지
• /
• 제17권2호
• /
• pp.176-184
• /
• 2000

Possible representation methods for the product structure have been compared and analyzed to determine optimal disassembly path of a product. Petri net is selected as the most optimal method to represent disassembly path of the product. In this method, a reachability tree for the product is generated and disassembly time for each path is calculated. A path with the smallest disassembly time is selected as the optimal path. A software far DPN(Disassembly Petri Net) has been developed and applied to search the optimal disassembly path for a ballpoint pen disassembly process as an example.

• 한국정밀공학회지
• /
• 제20권5호
• /
• pp.232-240
• /
• 2003

In this paper, a method of disassembly time evaluation for a product has been proposed. The product designer can predict the ability of disassembly for a given product in terms of time by considering a type, size, weight, connection parts, and the movement distance of the product. The equation for calculating disassembly time were derived by applying the basis motion status of worker and some informations of connection parts, various tools, and many different type of assembly structures. The developed method of evaluating disassembly time has been applied to disassemble the product by manual labor. The proposed method has shown that the actual disassembly time was well predicted.

• Industrial Engineering and Management Systems
• /
• 제15권4호
• /
• pp.364-373
• /
• 2016

Disassembly is one of the important activities in treating with the product at the End of Life time (EOL). Disassembly is defined as a systematic technique in dividing the products into its constituent elements, segments, sub-assemblies, and other groups. We concern with a Fuzzy Disassembly Line Balancing Problem (FDLBP) with multiple objectives in this article that it needs to allocation of disassembly tasks to the ordered group of disassembly Work Stations. Tasks-processing times are fuzzy numbers with triangular membership functions. Four objectives are acquired that include: (1) Minimization of number of disassembly work stations; (2) Minimization of sum of idle time periods from all work stations by ensuring from similar idle time at any work-station; (3) Maximization of preference in removal the hazardous parts at the shortest possible time; and (4) Maximization of preference in removal the high-demand parts before low-demand parts. This suggested model was initially solved by GAMS software and then using Genetic Algorithm (GA) in MATLAB software. This model has been utilized to balance automotive engine disassembly line in fuzzy environment. The fuzzy results derived from two software programs have been compared by ranking technique using mean and fuzzy dispersion with each other. The result of this comparison shows that genetic algorithm and solving it by MATLAB may be assumed as an efficient solution and effective algorithm to solve FDLBP in terms of quality of solution and determination of optimal sequence.

• 산업공학
• /
• 제14권2호
• /
• pp.158-163
• /
• 2001

The paper describes disassemblability evaluation method using axiomatic approach. In recent industry, it is necessary to develope high recyclable environmental product due to green consumer and environmental regulations. Disassembly stage is prior to recycling. Disaassembly time data is determined previously in order to calculate the disassembly segments and disassembly sequence. In this paper the evaluation method of disassembly segment/sequence and disassembly time database are suggested. A case study of monitor product was showed.

• 한국경영과학회:학술대회논문집
• /
• 한국경영과학회/대한산업공학회 2003년도 춘계공동학술대회
• /
• pp.814-820
• /
• 2003

This paper presents a new DFD methodology to estimate the standard disassembly time and evaluate the disassemblablity of a product. The disassembly time is estimated with some decision and influencing factors of disassembly using motion analysis. The disassemblablity is evaluated using weights of the decision and influencing factors and disassembly difficulty scores. and the tables that include the time and stores of disassembly are suggested Finally, a new DFD support system is implemented to help designers to analyze the Product during the design process in concurrent engineering.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2000년도 추계학술대회 논문집
• /
• pp.344-347
• /
• 2000

In this paper, a redesign of computer case is proposed by applying some guide lines of assembly and disassembly to an existing computer case. Some problems such as increase of number of disassembly and vibration, difficult assembly and disassembly from unfittable covers are recognized through analysis of geometrical structure and practical assembly and disassembly. A solution of these problems is proposed through ideas of ease of assembly and disassembly. Design for Environment Software is used to evaluate both redesigned and existing products. Time of assembly and disassembly and MET-point are especially calculated by the software, and these data give us a good guide for analysis of ease of assembly, ease of disassembly and environmental influence in both products.

• Industrial Engineering and Management Systems
• /
• 제12권3호
• /
• pp.254-263
• /
• 2013

Disassembly of discarded products takes place in the process of remanufacturing, recycling, and disposal. The disassembly lines have been taken as available choice for automated disassembly; therefore, it has become essential that it be designed and balanced to work efficiently. The multi-objective disassembly line balancing problem seeks to find a disassembly sequence which provides a feasible disassembly sequence, minimizes the number of workstations and idle time, and balances the line for the disassembly of post consumed product by considering the environment effects. This paper proposes a multi-criteria decision making technique based heuristic for assigning the disassembly tasks to the workstations. In the proposed heuristic, the PROMETHEE method is used for prioritizing the tasks to be assigned. The tasks are assigned to the disassembly workstations according to their priority rank and precedence relations. The proposed heuristic is illustrated with an example, and the results show that substantial improvement in the performance is achieved compared with other heuristics.

• 한국CDE학회논문집
• /
• 제8권1호
• /
• pp.27-34
• /
• 2003

In this paper, a redesign of an existing computer case is Proposed by applying some guide lines of assembly and disassembly which have positive effects on environment. Some problems such as Increase of number of disassembly and vibration, and unfittable difficulty in assembly and disassembly of coy-ers are recognized through analysis of geometrical structure in view of both assembly and disassembly. A solution of these problems is proposed by ideas of positive environmental influence through ease of assembly and disassembly. Design for Environment Software is used to evaluate both redesigned and existing products. Time of assembly and disassemb]y and MET-point are especially calculated by the software, and these data give us a good guide for analysis of ease of assembly, ease of disassembly and environmental influence in both products.

• Industrial Engineering and Management Systems
• /
• 제8권1호
• /
• pp.66-71
• /
• 2009

This study proposes a new framework for designing disassembly methods. In recent years, environmental problems have become global issues. Recycling of used products or resources is recognized as a matter of significance since it may help reduce the risk of exhausting natural resources. Considering possible exhaustion of limited natural resources in the near future, reuse of products would gain more environmental significance. As yet, it relies hugely on manual disassembly, which labor cost places burden on the total recycling cost. The purpose of this study is to propose a methodology designing for manual disassembly works, and a creation method of a jig. By focusing on parts' connection and attachment relationship, parts are categorized in 5 categories (parent part, joint key part, attaching key part, child part, and independent part) according to the features that parts possess, and 3 kinds of connection relationships (parent part-joint key part connection, parent part-independent part connection and child part-child part connection) are clarified. Connection relationship and attachment relationship charts have also been created, and utilizing them, disassembly orders are settled, and a disassembly jig is devised. The proposed methodology is also applied to a real product and its work time is improved 42% form 31 to 13 seconds.