• 제목/요약/키워드: developing test

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반도체장비용 오링의 종합 신뢰성 평가기술에 관한 연구 (A Study on the Reliability Evaluation System for O-ring of Semiconductor Equipments)

  • 김동수;김광영;최병오;박화영
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.613-617
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    • 2001
  • The test items like as endurance, air leakage and oil endurance test is requested for reliability evaluation about O-ring which is a kind of core machinery accessories of semi-conduct manufacturing equipment. For verification of these, we design and manufactured a test system for endurance, air leakage and oil endurance of O-ring for semi-conduct manufacturing equipment, and also performed the test for two kinds of O-ring, as it were Viton and Kalretz. The characteristics of this test equipment consist in realization of the test conditions of semi-conduct manufacturing equipment and satisfying the test method. The test conditions are cut gas, vacuum grade, temperature and revolution numbers in the endurance test system, vacuum grade and temperature in the air leakage test system, temperature and time in the oil endurance test system. The separating test results for wearing which is an oil endurance test item, the wearing index of domestic produced Viton O-ring is higher than foreign product by 2%, wearing rate of Kalretz O-ring better than Viton O-ring by 17%, and particles existed in various place. The test result of air leakage which is measured through the RGA sensor used Helium, the vacuum grade was $10^-3$Torr. And the test result of oil endurance, the volume change rate was 7~15%. Hereafter, we intend to analysis the reliability test evaluation and to utilize for domestic manufacturing companies by establishing data base and developing reliability softwares.

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A study on thermo-mechanical behavior of MCD through bulge test analysis

  • Altabey, Wael A.
    • Advances in Computational Design
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    • 제2권2호
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    • pp.107-119
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    • 2017
  • The Micro circular diaphragm (MCD) is the mechanical actuator part used in the micro electro-mechanical sensors (MEMS) that combine electrical and mechanical components. These actuators are working under harsh mechanical and thermal conditions, so it is very important to study the mechanical and thermal behaviors of these actuators, in order to do with its function successfully. The objective of this paper is to determine the thermo-mechanical behavior of MCD by developing the traditional bulge test technique to achieve the aims of this work. The specimen is first pre-stressed to ensure that is no initial deflection before applied the loads on diaphragm and then clamped between two plates, a differential pressure (P) and temperature ($T_b$) is leading to a deformation of the MCD. Analytical formulation of developed bulge test technique for MCD thermo-mechanical characterization was established with taking in-to account effect of the residual strength from pre-stressed loading. These makes the plane-strain bulge test ideal for studying the mechanical and thermal behavior of diaphragm in both the elastic and plastic regimes. The differential specimen thickness due to bulge effect to describe the mechanical behavior, and the temperature effect on the MCD material properties to study the thermal behavior under deformation were discussed. A finite element model (FEM) can be extended to apply for investigating the reliability of the proposed bulge test of MCD and compare between the FEM results and another one from analytical calculus. The results show that, the good convergence between the finite element model and analytical model.

인플래터블 카약 개발을 위한 유체역학적 성능평가 (Hydrodynamic evaluation for developing the inflatable kayak)

  • 하종규;임이영;기재석
    • Journal of Advanced Marine Engineering and Technology
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    • 제37권6호
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    • pp.623-630
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    • 2013
  • 본 연구는 기 개발된 인플래터블 카약(RPO-2)과 새롭게 개발된 인플래터블 카약(RD-FK-11, RD-FK-12)의 유체역학적인 성능평가를 위하여 경사시험과 선회시험은 해양공학수조에서 저항시험은 축소된 모형선을 제작하여 회류수조에서 수행되었다. 결론적으로 각각의 카약에 대한 다양한 성능시험결과 복원성 측면에서는 KONA가 유리하고, 선회력과 무게중심 측면에서는 RD-FK-12가 우수하고, 저항성능 측면에서는 RD-FK-11이 KONA와 RPO-2에 비해 우수하였다.

공정 디자인에 따른 클래드강 맞대기 용접부의 기계적 특성에 관한 연구 (A Study on the Mechanical Properties of Butt Welding Zone of Clad Steel According to the Process Design)

  • 이정현;박재원
    • 한국생산제조학회지
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    • 제21권4호
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    • pp.532-540
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    • 2012
  • In this study, some considerations have been suggested in developing on-site techniques to evaluate the sensitization of stainless steels. Electrochemical potentiokinetic reactivation (EPR) technique is known to be a candidate tool for field applications since it enables quantitative assessment in reasonable test time, compared to oxalic etching (ditch) technique. The on-site application of the test method imposes additional restrictions on the selection of the test method (for example, minimum surface preparation requirement, insensitivity to testing temperature, etc.). The EPR and etching techniques have been compared in order to sensitization of stainless steel structures. It has been widely reported that the maximum sensitivity in the welded structure of stainless steel is shown at heat-affected zone (HAZ) than weldments with cast structure. In this work, sectioned weldments and external surfaces were investigated to reveal the degree of sensitization by the etching and the results were compared with those of EPR test. The EPR test showed little sensitivity to surface roughness and test temperature.

드래그 토오크의 자동 성능시험기 개발에 관한 연구 (A Study on the Development of the Automatic Performance-Test-Bench for Drag Torque)

  • 이성호;목학수
    • 한국자동차공학회논문집
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    • 제16권1호
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    • pp.166-174
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    • 2008
  • Recently, the automotive industry has been developing rapidly. With the progress parts of the automobile components need high quality and the reliability. Among them, braking unit is essential device, and acquire the reliability through the performance test of brake. This study was aimed to design the performance-test-bench to measure the drag torque which has effect on caliper in braking unit. In this progressive technology, it is vital importance to use hydraulic and pneumatic, and to combine test bench with instrumentation engineering technology. This system to construct the design of hydraulic and pneumatic circuit, interface technique between sensors and personal computer, data acquisition and display design, and integrated control are very important technology. Moreover, reliable data are obtained through vacuum system and hydraulic and pneumatic system by using of booster and brake master cylinder which are actually applied to automobile. Then, data signal detector sensors for speed, pressure and torque is attached on this system. Therefore, in this study, we designed a performance-test-bench by and we also made an total control system using personal computer which is more progressive and flexible method than existing PLC control.

상호안전성을 고려한 차대차 정면 충돌 안전성 선행 연구 (A Study on Car-to-car Frontal Impact Considering the Vehicle Compatibility)

  • 이창민;신장호;김현우;박건호;박영준
    • 자동차안전학회지
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    • 제9권1호
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    • pp.13-18
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    • 2017
  • In recent years, NCAP regulations of many countries have induced automaker to improve the vehicle crashworthiness. But, the current NCAP regulations don't cover all types of traffic accidents. And rapid-increasing market share of compact cars and SUVs has brought for both consumer and automaker to pay more attention on crash compatibility. So, many countries have tried to develop the new crash test mode and update the present crash test mode. Especially, Euro NCAP has been developing a new impact protocol of the car-to-car frontal offset impact including the crash compatibility assessment. There are plans to introduce this new protocol in 2020, and it will be replaced the current Euro NCAP frontal offset impact. The test dummy in the front seats of this new test mode will be changed from 50% Hybrid-III male to 50% THOR male. This paper will address the vehicle responses, the occupant responses and the vehicle compatibility performance from a full vehicle crash test using the new car-to-car frontal offset test protocol of Euro NCAP.

전동차 회생에너지 저장 시스템용 슈퍼커패시터의 신뢰성시험에 관한 연구 (A Study on Reliability Test of Super-Capacitor for Electric Railway Regenerative Energy Storage System)

  • 이상민;김남
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제16권3호
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    • pp.238-244
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    • 2016
  • Purpose: Domestic electric railway Regenerative Energy Storage System seriously affects the maintenance cost of the total operating expenses of nearly 60% of the total LCC (Life Cycle Cost) due to high dependence on foreign Leading company. Therefore by developing the system, it is important to lower the maintenance cost in the domestic supply. This study about the capacitor Reliability test and the purpose of this study is development electric railway Regenerative Energy Storage System. Methods: In case of, having a close relation between the temperature and the reaction rate, Accelerated Model was known that according to Arrhenius' law of chemical activity. If you apply this formula in using allowable temperature range of the capacitor can induce the Arrhenius empirical formula used in much Manufacture Fields. We evaluate the capacitors Leading company through the Arrhenius model. in order to providing a base for the localization of Ultra Capacitor. Conclusion: In this paper, we conducted a reliability test. And it was performed by the accelerated life test and Cycle Test with temperature and C-rate. and then MTBF and B10 life are estimated by analyzing the accelerated life test result. This is thought to need detailed study applying complex stress than about whether it matches the actual behavior in electric railway.

비행 시험을 통한 비행선의 운동 특성 해석 및 시험 결과 분석 (The Analyses of Dynamic Characteristics and Flight Test Results of Airship Throughout the Flight Test)

  • 우귀애;김종권;조겸래;이대우
    • 제어로봇시스템학회논문지
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    • 제11권3호
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    • pp.214-221
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    • 2005
  • For decades, airships have being developed in Europe (especially German) and America. Airships are planning to be used for advertisements and airliners as well. In Korea, KARI (Korea Aerospace Research Institute) is developing stratospheric communication airship and the similar research is carried out in Japan. Among them, Zeppelin of German has the cutting-edge airship technology with Zeppelin NT. In this paper, the flight performance and stability were evaluated by comparing mathematical theory and the real test. The stability was examined through dynamic modeling and assured by designing controllers at each flight mode. Elevator angle, rudder angle, magnitude of thrust and tilting angle of thrust vector were used as control inputs. Moreover, after measuring the airship velocity, flight direction, magnitude and direction of the wind, attitude angles and trajectories of the airship at each flight mode, the results were compared with the simulation. To get the reasonable data, low-pass filter and band-stop filter were designed to get rid of the sensor noise and engine vibration. The test was accomplished at cruise mode, turning mode, and deceleration. To conclude, with comparing the simulation data and flight test data, it could be known that the dynamic model used in this paper was reasonable.

KS L 9107에 의한 태양열 취득률(SHGC) 측정장치 개발 및 평가 (Development and Evaluation of an Apparatus to Measure the Solar Heat Gain Coefficient of a Fenestration System According to KS L 9107)

  • 김태중;최현중;강재식;박준석
    • 설비공학논문집
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    • 제26권11호
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    • pp.512-521
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    • 2014
  • Recently, multiple glazing units, frames, complex fenestration systems, and windows with shading devices have been developed to save cooling energy in buildings. However, very little work has been conducted on developing a direct experimental test method of the solar heat gain coefficient(SHGC) for new fenestration techniques. This study aims to develop and evaluate a test apparatus to measure the SHGC, according to the KS L 9107 test method. The performance of the solar simulator was class A, B, and A, for spectral match, non-uniformity, and instability irradiance, respectively. The differences between the measured and calculated SHGC values were found to range between 0.001 and 0.011, and for all test specimens they agreed within 4%. These results establish the validity of the test apparatus. This system is thus expected to be useful in assessing the energy performance for various types of fenestration.

5MW급 발전용 가스터빈 엔진 성능시험 설비 (5MW Class Gas Turbine Engine Test Cell)

  • 남삼식;송주영;김성현;이기훈
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2010년도 제35회 추계학술대회논문집
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    • pp.339-342
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    • 2010
  • 두산중공업(주)은 개발 중인 5MW급 발전용 가스터빈의 작동 특성과 설계 인자들을 검증하기 위한 엔진 시험설비를 구축하였으며, 개발 엔진의 모든 성능 인자들을 안전하고 신뢰성 있게 평가하기 위해서 요구 조건을 충족시킬 수 있도록 엔진 테스트 셀을 설계하였다. 구축된 테스트 셀은 엔진의 시동에서 최대 출력조건까지 엔진의 전체 운전 상태를 효과적으로 재현할 수 있기 때문에 다양한 조건에서의 엔진시험 결과를 활용하여 지속적인 설계 개선을 위한 기반시설로 활용 가능하다. 더욱이 개발 엔진의 파생형 모델 개발과 상업모델 출고시험에 활용함으로써 엔진 제작사로서의 개발 경쟁력 제고에 기여할 수 있을 것으로 기대된다.

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