• Smart Structures and Systems
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• 제28권6호
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• pp.727-735
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• 2021

Recently, non-destructive health monitoring methods such as magnetic flux leakage (MFL) method, have become popular due to their advantages over destructive methods. Currently, numerical study on this field has been limited to simplified studies by only obtaining MFL instead of induced voltage inside coil sensor. In this study, it was proposed to perform a novel numerical simulation of MFL's coil sensor by considering vital parameters including specimen's motion with constant velocity and saturation status of specimen in time domain. A steel-rod specimen with two stepwise cross-sectional changes (i.e., 21% and 16%) was fabricated using low carbon steel. In order to evaluate the results of numerical simulation, an experimental test was also conducted using a magnetic probe, with same size specimen and test parameters, exclusively. According to comparative results of numerical simulation and experimental test, similar signal amplitude and signal pattern were observed. Thus, proposed numerical simulation method can be used as a reliable source to check efficiency of sensor probe when different size specimens with different defects should be inspected.

• 접착 및 계면
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• 제5권2호
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• pp.22-36
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• 2004

Several in-situ testing methods of adhesively bonded joints under static short-time tensile loading are critically analyzed in terms of experimental procedure and data evaluation. Due to its rather homogeneous stress state across the glue line, the tensile-shear test with thick single-lap specimens, according to ISO 11003-2, has become the most important test process for the determination of realistic materials parameters. This basic method, which was improved in both, the experimental part by stepped adherends and easily attachable extensometers and the evaluation procedure by numeric substrate deformation correction and test simulation based on the finite element method (FEM), is therefore demonstrated by application to several kinds of adhesives and metallic adherends. Multi-axial load decreases the strength of a joint. This effect, which is illustrated by an experimental comparison, impedes the derivation of realistic mechanical characteristics from measured force-displacement curves. It is shown by numeric modeling that tensile-shear tests with thin plate substrates according to ISO 4587, which are widely used for quick industrial quality assurance, reveal an inhomogeneous stress state, especially because of relatively large adherend deformation. Complete experimental determination of the elastic properties of bonded joints requires independent measurement of at least two characteristics. As the thick-adherend tensile-shear test directly yields the shear modulus, the tensile butt-joint test according to ISO 6922 represents the most obvious complement of the test programme. Thus, validity of analytical correction formulae proposed in literature for the derivation of realistic materials characteristics is verified by numeric simulation. Moreover, the influence of the substrate deformation is examined and a FEM correction method introduced.

• 한국건설순환자원학회논문집
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• 제9권4호
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• pp.506-513
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• 2021

철근콘크리트 구조물의 내구성 및 안전성은 콘크리트의 균열 및 강도와 더불어 철근의 배근상태나 콘크리트 피복 두께에 크게 의존한다. 콘크리트 내에 매립되어 있는 철근 정보를 정확히 파악하는 방법엔 국부 파괴법과 비파괴 철근 탐사 시험이 있다. 일반적으로 부재 손상을 최소화하기 위해 비파괴 철근 탐사 시험을 통해 파악하며, 비파괴 철근 탐사 시험에는 전자파레이더법, 전자기유도법, 방사선법 등이 있다. 콘크리트의 함수율과 온도는 콘크리트의 전기적 특성인 유전율에 영향을 미쳐 비파괴 철근 탐사 시험 결과에 간섭을 방생시킨다. 따라서 본연구에서는 콘크리트의 표면수율과 온도에 따라 전자파레이더법과 전자기유도법이 받는 영향을 분석하였다. 장비와 기술의 발달로 원리와 상관없이 24℃ 시험체에서는 평균 오차율이 5% 이하로 나타났으며 특히 전자기유도법의 경우 매우 높은 정확성을 갖는 것을 확인하였다. 전자파레이더법은 습윤상태보다 건조상태에서 상대적으로 오차율이 작은 특성을 나타내었으며, 고온에서는 다소 높은 오차율이 나타났다. 탐사 대상의 온도가 낮고 건조한 경우 전자파레이더법을 적용하고, 탐사 대상이 습윤상태이거나 고온에서는 전자기유도법을 사용하여 오차를 감소시킬 수 있음이 확인되었다.

• 한국멀티미디어학회논문지
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• 제19권2호
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• pp.105-111
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• 2016

In order to inspect the quality of spot welding, inefficient destructive test and NDT (non destructive testing) utilizing expensive foreign ultrasonic inspection are being conducted in the automobile production lines, but NDT will be difficult to be used in the domestic automobile production due to complexity of the waveform analysis and lack of mobility. In this paper, NDT system inspecting the quality of spot welding based on mobile network is proposed to complement drawbacks of the conventional inefficient destructive testing and NDT inspecting the quality of spot welding. Regardless of daily condition of NDT tester, the proposed NDT system can determine the quality of spot welding automatically and transmit the information of NDT quality to smart devices of field workers in real-time so that convenience of NDT and productivity of automobile production will be improved. Several specimens with a variety of welding quality was produced to evaluate the performance of the proposed mobile ultrasonic NDT system and the conventional foreign equipment, through this experiments, the proposed mobile ultrasonic NDT system indicate the superior properties compared to the conventional equipment in terms of convenience, productivity, and economic.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2007년도 춘계학술대회A
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• pp.250-255
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• 2007

Steam generator tubes play an important role in safety because they constitute one of the primary barriers between the radioactive and non-radioactive sides of the nuclear power plant. For this reason, the integrity of the tubes is essential in minimizing the leakage possibility of radioactive water. The integrity of the tubes is evaluated based on NDE (non-destructive evaluation) inspection results. Especially ECT (eddy current test) method is usually used for detecting the flaws in steam generator tubes. However, detection capacity of the NDE is not perfect and all of the "real flaws" which actually existing in steam generator tunes is not known by NDE results. Therefore reliability of NDE system is one of the essential parts in assessing the integrity of steam generators. In this study POD (probability of detection) of ECT system for ODSCC in steam generator tubes is evaluated using multivariate logistic regression. The cracked tube specimens are made using the withdrawn steam generator tubes. Therefore the cracks are not artificial but real. Using the multivariate logistic regression method, continuous POD surfaces are evaluated from hit (detection) and miss (no detection) binary data obtained from destructive and non-destructive evaluation of the cracked tubes. Length and depth of cracks are considered in multivariate logistic regression and their effects on detection capacity are evaluated.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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• pp.668-674
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• 2002

Structural integrity assessment is indispensable for preventing catastrophic failure of industrial structures/components/facilities. This diagnosis of operating components should be done periodically for safe maintenance and economical repair. However, conventional standard methods for mechanical properties have the problems of bulky specimen, destructive and complex procedure of specimen sampling. Especially, the mechanical properties at welded zone including weldment and heat affected zone could not be evaluated individually due to their size requirement problem. So, an advanced indentation technique has been developed as a potential method for non-destructive testing of in-field structures. This technique measures indentation load-depth curve during indentation and analyzes the mechanical properties related to deformation such as yield strength, tensile strength and work-hardening index. Also indentation technique can evaluate a residual stress based on the concept that indentation load-depth curves were shifted with the direction and the magnitude of residual stress applied to materials. In this study, we characterized the tensile properties and welding residual stress of various industrial facilities through the new techniques, and the results are introduced and discussed.

• 한국소음진동공학회논문집
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• 제12권5호
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• pp.374-379
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• 2002

A new active muffler system has been developed and its superior performance on both noise reduction and engine torque increase is demonstrated with experiment. Main characteristic of the proposed muffler system is the use of destructive interference by transmission path difference of divided exhaust pipes to reduce major exhaust noise components thereby overcoming problems of other active exhaust noise control methods. The exhaust pipe is divided into two sections and joined again downstream. One divided pipe has a sliding mechanism to vary its length, which is controlled to make half wavelength transmission path difference for the major engine rpm frequency. In this system one divided pipe is used to control major rpm frequency and its Harmonics and another pipe is used to control noise component double the frequency of rpm. An after-market tuning muffler, which has very simple internal structure and minimal back pressure, is also installed to remove remaining wideband noise. To make the system to be small enough to be practical, conventional muffler is also installed and used in low rpm range and active muffler is only employed in high rpm range. Noise reduction of the proposed system is comparable to conventional passive muffler. The engine dynamo test has proved the proposed system can recover almost all the torque lost by conventional muffler.

• Computers and Concrete
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• 제15권3호
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• pp.473-484
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• 2015

In this study, the availability of Schmidt hammer has been investigated as a reliable method to determine the quality of concrete in irrigation networks. For this purpose, the 28-day compressive strength of concrete material used in the construction irrigation channel of Bafra lowland, which is one of the most fertile plains in Turkey was examined by means of concrete compression and as well as concrete Schmidt hammer in laboratory conditions. This study was carried out on cylindrical samples to represent the everyday concrete party ($150m^3$) produced by contractor firm as 3 replications. The statistical analysis of experimental data showed that the correlations between the values of 28-day compressive strength of Schmidt hammer and the rebound number was found to be 0.98. Differences of the compressive strength between compression testing and Schmidt hammer were statistically significant at P<0.01. In this context, it was found that the reliability of compressive strength of the concrete compression test are excellent, also the reliability of compressive strength of Schmidt hammer are fair in assessing the quality of concrete irrigation channels.

• Smart Structures and Systems
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• 제6권7호
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• pp.851-866
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• 2010

This paper presents a new concept of using PZT (lead zircornate titanate) transducers as a non-destructive testing (NDT) tool for evaluating quality of concrete. Detection of defects in concrete is very important in order to check the integrity of concrete structures. The electro-mechanical impedance (EMI) response of PZT transducers bonded onto a concrete specimen can be used for evaluating local condition of the specimen. Measurements are carried out by electrically exciting the bonded PZT transducers at high frequency range and taking response measurements of the transducers. In this study, the compression test results showed that concrete specimens without sufficient compaction are likely to fall below the desired strength. In addition, the strength of concrete was greatly reduced as the voids in concrete were increased. It was found that the root mean square deviation (RMSD) values yielded between the EMI signatures for concrete specimens in dry and saturated states showed good agreement with the specimens' compressive strength and permeable voids. A quality metric was introduced for predicting the quality of concrete based on the dry-saturated state of concrete specimens. The simplicity of the method and the current development towards low cost and portable impedance measuring system, offer an advantage over other NDE methods for evaluating concrete quality.

• Corrosion Science and Technology
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• 제2권6호
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• pp.266-271
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• 2003

Safety diagnosis of various structural components and facilities is indispensable for preventing catastrophic failure of material by time-dependent and environment accelerating degradation. Also, this diagnosis of operating components should be done periodically for safe maintenance and economical repair. However, conventional standard methods for mechanical properties have the problems of bulky specimen, destructive procedure and complex procedure of specimen sampling. So, a non-destructive and simple mechanical testing method using small specimen is needed. Therefore, an advanced indentation technique was developed as a potential method for non-destructive testing of in-field structures. This technique measures indentation load-depth curve during indentation and analyzes the mechanical properties related to deformation such as yield strength, tensile strength and work-hardening index. In this paper, we characterized the tensile properties including yield and tensile strengths of the V-modified Cr-Mo steels in petro-chemical and thermo-electrical plants. And also, the effects of hydrogen-assisted degradation of the V-modified Cr-Mo steels were analyzed in terms of work-hardening index and yield ratio.