• 제목/요약/키워드: design tool

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고속가공용 엔드밀 형상설계 S/W 개발 (Development of Geometric Design S/W for High Speed End Mill)

  • 한창규;고성림;서천석;김경배
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 추계학술대회 논문집
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    • pp.422-427
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    • 2004
  • The tool geometry parameters and cutting process have complex relationships. Until now, various cutting test were needed to acquire optimal design of end mill for the purpose of high speed machining, due to the insufficient knowledge about cutting process in high speed machining. Using various tools with different geometry, relationships between tool geometry parameter (rake angle, clearance angle, length of cutter) and cutting process (cutting force, surface accuracy, surface roughness) have been studied. Acquired data can be used to design optimal tool for high speed machining and to develop a software for design of end mill geometry.

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타워식 자동 공구 교환장치의 개발에 관한 연구 (A study on the Development of Tower Type Automatic Tool Changer)

  • 노영화;임상헌;이춘만
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.341-342
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    • 2006
  • This study is concerned about the development of tower type automatic tool changer. The tower type automatic tool changer is developed to reduce stand-by time by shortening tool change time. The developed system can store more number of tools in small space. A structural analysis for the machine is carried out to check the machine design using commercial software, CATIA V5. In the result of structural analysis, the safety of the developed system is confirmed.

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정강성을 고려한 5축 복합가공기의 리브 구조 최적설계 (Design Optimization of the Rib Structure of a 5-Axis Multi-functional Machine Tool Considering Static Stiffness)

  • 김승기;김지훈;김세호;윤재웅
    • 한국생산제조학회지
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    • 제25권5호
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    • pp.313-320
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    • 2016
  • The need for high-strength, multi-axis, and multi-functional machine tools has recently increased because of part complexity and workpiece strength. However, most of the machine tool manufacturers rely on experience for a detailed design because of the shortcomings in the existing design technology. This study uses a topology optimization method to more effectively design a large multi-functional machine tool considering static stiffness. The ram, saddle, and column parts are important structures in a machine tool. Hence, they are selected for the finite element method analysis. Based on this analysis, the optimized internal rib structure for those parts is designed for desirable rigidity and weight. This structure could possibly provide the required design technology for machine tool manufacturers.

Research of a new tie-dyeing tool based on 3D printing technology

  • Tu, Dan Dan;Kim, Sohyun
    • 복식문화연구
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    • 제30권1호
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    • pp.161-171
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    • 2022
  • Traditional tie-dyeing is widely implemented in the clothing handicraft culture in China, South Korea, and Japan. Since it was developed 2,000 years ago, it has become a popular method of fabric making in the world and is highly respected by fashion designers. Based on the existing traditional tie-dyeing methods, this study conducted specific research on the 3D printing technology of the SLS laser method and the micro tool design application method of the clamp-dyeing process. Through the experimental methods of this study, it proposes to use the "7000 Nylon" material, which is commonly used in 3D printing, to develop a new clamp-dyeing tool. This new tool can be widely used in the clamp-dyeing of fabrics, such as cotton, hemp, silk, and some chemical fibers. The applied method and principle can be consistent with the traditional clamp-dyeing method. Therefore, the innovation of tie-dyeing technology is the best protection measure for the development and inheritance of traditional fabric making. The continuation of artistic life needs originality, which is also the best response to market competition. At the same time, this new design of the clamp-dyeing tool has the characteristics of novelty, innovation, and rich changes, which aligns with the new fashion demands of current fabric design.

저축 CNC 환경에서의 황삭가공 (Rough Cut Tool Path Planning in Fewer-axis CNC Machinig)

  • 강지훈;서석환;이정재
    • 한국CDE학회논문집
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    • 제2권1호
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    • pp.19-27
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    • 1997
  • This paper presents rough cut tool path planning for the fewer-axis machine consisting of a three-axis CNC machine and a rotary indexing table. In the problem dealt with in this paper, the tool orientation is "intermediately" changed, distinguished from the conventional problem where the tool orientation is assumed to be fixed. The developed rough cut path planning algorithm tries to minimize the number of tool orientation (setup) changes together with tool changes and the machining time for the rough cut by the four procedures: a) decomposition of the machining area based on the possibility of tool interference (via convex hull operation), b) determination of the optimal tool size and orientation (via network graph theory and branch-and bound algorithm), c) generation of tool path for the tool and orientation (based on zig-zag pattern), and d) feedrate adjustment to maintain the cutting force at an operation level (based on average cutting force). The developed algorithms are validated via computer simulations, and can be also used in pure fiveaxis machining environment without modification.

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관광통계 프로세스 설계 지원 도구 개발에 관한 연구 (A Study on the Development of Supporting Tool for Tourism Statistics Process Design)

  • 한경진
    • 한국콘텐츠학회논문지
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    • 제4권3호
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    • pp.1-11
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    • 2004
  • 본 연구는 관광통계 프로세스 설계 지원 도구 개발을 통하여 업무 프로세스를 설계하고, 시스템을 구축함으로써, 관광통계를 체계적이고, 통합적으로 관리할 수 있도록 하고 관광개발계획 의사결정 지원도구로 활용하는데 목적이 있다. 이러한 목표하에 정보공급자, 정보생산자, 정보활용자의 3가지 요소로 이루어진 관광통계 프로세스 설계 지원 도구를 개발하였다. 이러한 프로세스 설계 지원 도구는 기존의 개발계획지표가 관광 관련 정책결정 및 개발계획수립에 효율적의 활용될 수 있도록 업무프로세스를 개선하고 시스템 구조를 합리화시킬 수 있다. 프로세스 설계 지원 도구를 활용하여,49개의 업무 프로세스를 설계하였고, 외부 기관과 연계되는 합리적인 데이터베이스를 설계하여, 관광통계정보시스템을 구축하였다. 그 결과 관광개발계획 수립시, 보다 합리적인 의사결정을 지원할 수 있게 되었다.

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초음파 패턴성형을 위한 공구혼의 설계 및 유한요소해석 (Finite Element Analysis of an Ultrasonic Tool Horn for Pattern Forming)

  • 서영수;박근
    • 한국정밀공학회지
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    • 제28권3호
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    • pp.363-369
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    • 2011
  • In this study, a direct pattern forming process on a plastic film using ultrasonic vibration energy is investigated. A tool horn containing micro-patterns is attached to an ultrasonic power supply, and is used to press a plastic film with ultrasonic vibration in order to replicate micro-patterns on the surface of the plastic film. To replicate micro-patterns with high accuracy, the tool horn should be designed to allow only the longitudinal vibration, not the transverse vibration. For this purpose, the design of a tool horn is investigated through finite element analysis, from which the resulting natural frequency of the tool horn can be adjusted in the range of the ultrasonic power supply. The analysis result is then reflected on the optimal design and fabrication of the tool horn. The validity of the developed tool horn is discussed through pattern-forming experiments using the ultrasonic vibration of the developed tool horn.

쾌속 열용삭 공정에서 열반경 최소화를 위한 열 공구 설계에 관한 연구 (A Study of Design for Hot Tool to Minimize Radius of Heat Affected Zone in Rapid Heat Ablation process)

  • 김효찬;이상호;박승교;양동열
    • 한국정밀공학회지
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    • 제23권7호
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    • pp.177-186
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    • 2006
  • In order to realize a three-dimensional shape on CAD, the machining process has been widely used because it offers practical advantages such as precision and versatility. However, the traditional machining process needs a large amount of time in cutting a product and the remained material causes trouble such as inconvenience due to cleaning process. Therefore, a new rapid manufacturing process, Rapid Heat Ablation process (RHA) using the hot tool, has been developed. In this paper, the hot tool for RHA process is designed to minimize radius of heat affected zone. TRIZ well-known as creative problem solving method is applied to overcome the contradictive requirements of the hot tool. For the detailed design of the hot tool, numerical model is established with several assumptions. In order to verify the numerical results, surface temperature of the hot tool is measured with K-type thermocouple at the predetermined location. Numerical and experimental results show that the devised hot tool fulfils its requirements. The practicality and effectiveness of the designed hot tool have been verified through experiments.

자동차 초고강도 강판 패널의 스프링백 저감에 관한 연구 (Study on the Springback Reduction of Automotive Advanced High Strength Steel Panel)

  • 김병규;이인석;금영탁
    • 소성∙가공
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    • 제18권6호
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    • pp.488-493
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    • 2009
  • The very big springback of advanced high strength steel(AHSS) sheets invokes undesired shape defects, which can be generally eliminated by die correction or process parameter control. The springback reduction by controlling the forming process parameters is easy for the application, but limited for the bulky achievement. In this study, the effective die correction method, which obtains the modification of tool shape from the relationship between die design variable and springback, is introduced and is applied to the TWB tool of automotive side rail to show the validity and usefulness. Among the die correction trials repeatedly performed, the first trial is carried out by correcting the tool shape to the opposite direction to the springbacks of several tool sections. Next trials are done by extrapolating the springbacks of among the original tool uncorrected and the tools corrected negative amounts of the springback and by finding tool shapes without springbacks. After the angle of side wall and radius of curvature of horizontal bottom floor are chosen as design variables in the tool design of side rail, the tool shape is corrected 3 times. The accuracy of final shape within the assembly limit of 1mm and the springback reduction of 75.8% compared to the uncorrected tool are achieved.