• Title/Summary/Keyword: design strength

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A Study on the Development of Large Aluminum Flange Using Casting/Forging Process (주조/단조 기술을 이용한 대형 알루미늄 플랜지 개발에 관한 연구)

  • Bae, Won-Byeong;Wang, Sin-Il;Seo, Myeong-Gyu;Jo, Jong-Rae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.9
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    • pp.1438-1443
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    • 2001
  • The significance of the casting/forging process for reducing the production cost of large components is being noted in these days. This casting/forging process is a method of forging a workpiece preformed by casting into the final shape. In this study, the casting/forging process has been applied in manufacturing a large aluminum flange in order to reduce press capacity and material cost. Firstly, a hot compression test was performed with cast cylindrical billets in order to determine the optimum forging condition of the aluminum flange. The optimum range of forging temperature of Al 5083 was from 420$\^{C}$ to 450$\^{C}$. The suitable strain rate was 1.5 sec(sup)-1. The deformation amount of a preform of a preform in a forging process is a key role in the mechanical properties of casting/forging products. In order to find the change of mechanical properties according to effective stain of cast aluminum billets, a hot upsetting test were performed with rectangular blocks and then a uniaxial tensile test was performed with specimens cut from the upsetted billets. The tensile strength and the elongation of cast/upsetted aluminum billets were increased largely until the effective strain was 0.7. FE analysis was performed to determine the configurations of case preform and die for an aluminum flange. In the FE analysis, the forging load-limit was fixed 1500ton for low equipment cost. The cast preform was designed so that the effective stain around the neck of a flange exceeded 0.7. From the result of FE analysis, optimal configurations of the cast preform and the die were designed for a large flange. The filling and solidification analysis for a sound cast-preform was carried out with MAGMA soft. In the forging experiment for an aluminum flange, it was confirmed that the optimal configuration of the cast preform predicted by FE analysis was very useful. The cast/forged products using designed preform were made perfectly without any defects.

Physico-Chemical Characteristics of Sediment in Sedimentation Tank of Infiltration Trench and Filtration System (비점오염저감시설인 침투도랑과 여과형 시설내 침강지 퇴적의 물리화학적 특성 분석)

  • Lee, Soyoung;Lee, Eun-Ju;Kim, Chulmin;Maniquiz, M.C.;Son, Youngkyu;Khim, Jeehyeong;Kim, Lee-Hyung
    • Journal of Wetlands Research
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    • v.9 no.3
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    • pp.35-42
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    • 2007
  • The paved areas such as parking lots and roads are stormwater intensive landuses since they are impervious and have high pollutant mass emissions from vehicular activity. Vehicle emissions include different pollutants such as heavy metals, oil and grease, particulates from sources such as fuels, brake pad wear and tire wear. Especially, the released heavy metals can be easily absorbed on the surface area of small particulate materials because of its ionic strength. Therefore, by constructing the sedimental tank in structural BMPs as a pre-treatment facility, the particles and heavy metals both can be removed from the runoff at an instant. To understand the physico-chemical characteristics of sediments from sedimentation tank, one-year study at an infiltration trench and filtration system was conducted to quantify the metal mass absorbed on sediments with various particle sizes. The structural BMPs for this study are located in Yongin City, Kyunggido. The research results show that Cu, Zn and Pb are dominant metal compounds in the sediments. Also the metal concentrations are highest at the ranges of $425-850{\mu}m$ particle sizes. The results will provide the basic physico-chemical information of sediments to treat it as solid wastes and to determine the design criteria of sedimentation tank in structural BMPs.

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Effects of Food Waste feed and Probiotics Supplement on Productivity in Layer Chicks (남은 음식물 사료와 생균제가 산란계의 생산성에 미치는 영향)

  • Yang, Chul-Ju;Uuganbayar, D.;Park, Il-Chul;Kim, Kwang-Hun;Koh, Hong-bum;Lee, Bong Joo
    • Journal of the Korea Organic Resources Recycling Association
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    • v.11 no.1
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    • pp.102-112
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    • 2003
  • The objective of this study was to investigate the effects of food waste and probiotics supplementation on productive performance and egg composition of laying hens. Total 120 layers (Brown Tetran) 22 weeks old were divided into five groups with 4 replicates for each treatments and raised in battery cage. The experimental design was completely randomized. The egg Production rate was significantly increased in layer supplemented with 0%, 0.5%, 1.0% and 1.5% of probiotic supplemented diets compared to control (P<0.05). At feeding with food waste and probiotic supplementation had no effect on the egg shell strength (P>0.05). Haugh unit of the eggs was significantly increased in layers fed with 1.5% of probiotic supplemented diet (P<0.05). The different levels of inclusion of the food waste and probiotic supplementation had not effect on egg shell color, blood spot and albumen index of the eggs (P<0.05). There were not significant differences in over all acceptability, juiciness, texture and color of the eggs from layer fed with different levels of wood waste and probiotic supplementation. The appearance and flavor significantly deteriorated in eggs from layers fed with probiotic diets compared to control (P<0.05).

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Joint Design and Strength Evaluation of Composite Air Spoiler for Ship (선박용 복합재 에어 스포일러의 체결부 설계 및 강도 평가)

  • Pi, June-Woo;Jeon, Sang-Bae;Lee, Guen-Ho;Jo, Young-Dae;Choi, Jin-Ho;Kweon, Jin-Hwe
    • Composites Research
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    • v.28 no.4
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    • pp.219-225
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    • 2015
  • Air spoiler, which can reduce the drag during operation, can be considered as a possible means to reduce carbon dioxide emission and to increase fuel efficiency. In this study, a composite air spoiler was designed and tested by static and repeated loads. The Green Water Pressure of 0.1 MPa a ship experiences during operation was perpendicularly applied to the air spoiler. Air spoiler was manufactured with sandwich panel which has glass fabric face and balsa core. Multiple sandwich panels were assembled to steel frame by bolt joint. The joint was designed to have bearing failure and examined by static and fatigue tests. Tests showed that the designed joint has enough margin of safety to endure joint failure. The developed sandwich panel to air spoiler is planned to be applied to a large scale commercial ship.

Pullout Test of Reinforcement with End Mechanical Anchoring Device (단부 기계적 정착장치를 갖는 철근의 뽑힘강도)

  • 김용곤;임원석;최동욱
    • Journal of the Korea Concrete Institute
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    • v.14 no.3
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    • pp.430-439
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    • 2002
  • The development of reinforcing steel is required in reinforced concrete structures. The standard hooks that have been widely used for the tensile development in the beam-column joints tend to create difficulties of construction such as steel congestion as the member cross sections are becoming smaller due to the use of higher strength concrete and higher grade steel. Using the reinforcing bars with end mechanical anchoring device (headed reinforcement) provides potential economies in construction such as reduction in development lengths, simplified details, and improved responses to cyclic loadings. In this paper, the pullout strengths and behaviors of the headed reinforcement were experimentally studied. In 33 pullout tests performed using D25 deformed reinforcing bars, the test parameters were embedment depth, edge distance, head size, and the use of transverse reinforcement. The pullout strengths determined from tests closely agreed with the pullout strengths predicted using the CCD method. The pullout strengths increased with increasing embedment depths nd edge distances. The strengths tend to increase with the use of larger heads. From the experimental program where the effect of the transverse reinforcement was examined, a modification factor to the CCD was suggested to represent the effect of such reinforcement that is installed across the concrete failure plane on the pullout strengths.

Allowable Compressive Stress of Pre-Tensioned Members with Tee or Inverted Tee Sections at Transfer (T형 및 역T형 단면을 가지는 프리텐션부재의 프리스트레스 도입시 허용 압축응력)

  • Lee, Deuck-Hang;Lee, Jeong-Yeon;Lim, Joo-Hyuk;Kim, Kang-Su
    • Journal of the Korea Concrete Institute
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    • v.23 no.3
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    • pp.353-364
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    • 2011
  • In a previous research performed by the authors, the allowable compressive stress coefficient (K) in pretensioned members with rectangular section at transfer was proposed based on strength design theory. In this study, a subsequent research of an enormous analysis was performed to determine the K factor for Tee and inverted Tee section members, considering the effect of section height (h), section type, amount of tendons ($A_{ps}$), and eccentricity ratio (e/h). Based on the analysis results, the allowable compressive stress coefficients (K) for Tee and inverted Tee section members at transfer were derived, which limit the maximum allowable stresses as 80% and 70% of the compressive strengths at the time of release for Tee section and inverted Tee section, respectively. And these were larger than the allowable stresses specified in domestic and other international codes. In order to verify the proposed equations, they were compared to the test results available in literature and other codes, which showed that the allowable stresses in domestic and international codes are unconservative for the cases with low eccentricity ratios while conservative for those with high eccentricity ratios. The proposed equations, however, estimate the allowable stresses of the Tee and inverted Tee section members reasonably close to test results.

A Study on the Properties of Mortar using Wet-type Waste Sludge according to Heating Temperature (가열온도별 습식방식 폐슬러지를 활용한 모르타르의 특성에 관한 연구)

  • Kang, Suk-Pyo;Cho, Ku-Young;Lee, Jun;Kim, Chang-Oh
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.1
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    • pp.111-119
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    • 2011
  • Recently, urban redevelopment programs and expansion of social infrastructure have caused massive amounts of construction waste in construction fields, and the mounds of it keep increasing every year. The disposal of construction waste is emerging as a national and social issue and the recycled powder generated by the treatment process of waste concrete is all being abolished or buried. Therefore, the purpose of this study is to utilize waste sludge generated by the wet-type treatment process of waste concrete as materials(binder, filler) for cement composite. This study evaluates physical and mechanical properties of mortar using recycled powder according to heating temperature, contents and applications. As a result of the chemical analysis, recycled powder is composed mainly of CaO and $SiO_2$, and that it is even lower in the content of CaO than OPC. The charateristics of mortar using recycled powder, according to drying and heating temperature, shows that as the heating temperature increases, flow decreases. Also, compressive strength and porosity of mortar using recycled powder was superior when heating temperature was $600^{\circ}C$. Thus, it is revealed that an effective development of recycled powder is possible since the binder by cement composite recovers a hydraulic property during heating at $600^{\circ}C$.

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Evaluation of Flexural Behavior of Lightweight Precast Panel with Ultra High Performance Concrete (초고성능 콘크리트를 적용한 경량 프리캐스트 패널의 휨 거동 평가)

  • Kim, Kyoung-Chul;Koh, Kyung-Taek;An, Gi-Hong;Son, Min-Su;Kim, Byung-Suk
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.3
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    • pp.269-275
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    • 2020
  • In this study, flexural tests of precast concrete panels according to the thickness of cross-sectional and the with or not of reinforcement were carried out in order to develop and assess of a lightweight precast concrete panel using ultra high performance concrete. For the test, four panels were fabricated, and consisted of one normal concrete panel and three ultra high performance concrete panels. As a test result, it was found that the plain precast panel using ultra high performance concrete had a lower flexural performance than the reinforced normal concrete panel, regardless of the cross-sectional size. The flexural performance of the hollow-sectional precast panel applying ultra high performance concrete, is improved by 150% compared to that of the reinforced normal concrete panel. That is, through additional performance verification and optimization of the cross-sectional design of the panel, the ultra high performance concrete precast panel can be made lighter. Also, the practical use of lightweight precast panels with ultra high performance concrete can be available through evaluation on shear, joint connection and anchoring, etc.

Effective Moment of Inertia of Flexural Members Based on the Concrete Stress-Strain Curve in EC-2 (EC-2의 콘크리트 응력-변형률 곡선에 기반한 휨부재의 유효단면2차모멘트)

  • Yum, Hwan-Seok;Kim, Woo
    • Journal of the Korea Concrete Institute
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    • v.28 no.6
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    • pp.655-663
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    • 2016
  • The present study shows the moment-average curvature relationship and effective inertia moment of RC beams obtained from the nonlinear analysis based on the parabola-rectangular stress-strain curve defined in EC-2 code. The variables examined are concrete strength and steel ratio, and moment-average curvature relationship and effective inertia moment obtained are compared with those of the current KCI provisions. As the results of the comparison, the followings could be said: Since the KCI provisions(the Branson method) were originally derived based on the experimental data ranged from 2.2 to 4 of $M/M_{cr}$ and 1.3 to 3.5 of $I_{ut}/I_{cr}$, thereby within these ranges the inertia moments obtained from the nonlinear analysis are closely agreed with those predicted by the Branson method. However, beyond those range the remarkable difference could be found between the two results. In particular, for beams having low steel ratio the inertia moment resulted from the nonlinear analysis are significantly smaller than those obtained from the KCI(Branson) method. This result may imply that the deflection of lightly reinforced members, such as slabs in buildings, becomes much larger than those calculated according to the current design provisions.

Evaluation on the Compression Capacity of Transfer Slab Systems according to the Variation of Column Length (기둥의 길이변화에 따른 전이슬래브 시스템의 압축성능 평가)

  • Sim, Yeon-Ju;Choi, Chang-Sik
    • Journal of the Korea Concrete Institute
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    • v.28 no.6
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    • pp.695-702
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    • 2016
  • This paper presents compression capacity of transfer system in pilotis subjected to axial load. Recently, transfer system is usually used in low floors of wall-typed apartments when members' sections are suddenly changed between upper walls and bottom columns. It can help transfer loads from the walls to the columns. Especially, a transfer girder system is usually used as one of transfer systems applied to a pilotis. However, the transfer girder system has low constructability and economics. Therefore, the other transfer system with transfer slab was suggested and has been studied. In this paper, to evaluate the compression capacity of transfer slab, tests were conducted on pilotis transfer slab systems subjected to axial load. First of all, two specimens were determined by FEM. The main parameter is length of the bottom columns. The lengh of the bottom columns were 40% and 50% of length of upper walls in the tranfer slab specimens. Results showed that the compression capacity of piloti transfer systems subjected to axial load was affected by length of bottom columns. The compression capacity is 52% higher than design strength for specimen with the bottom column's length of 40% of length of the upper wall and 46% for specimen with the bottom column's length of 50% of length of the upper wall.