• Title/Summary/Keyword: design forces

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Software development for the machine element design course (기계요소설계 과목을 위한 교육용 소프트웨어 개발)

  • Park, Gyung-Jin;Do, Sung-Hee
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.8
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    • pp.1348-1355
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    • 1997
  • Machine element design is a very important course in the undergraduate program of mechanical engineering in that it presents traditional design concepts. While computer aided design(CAD) receives more attention, students tend to ignore the machine element design or traditional design concepts. However, design methodologies related to machine elements are utilized quite often in practical fields. Also, design methodologies provide good insight for the decision making process of modern design. Generally, CAD is used for simple drafting without the real design process in the undergraduate program. Design software has been developed for various machine elements. Through menu display, a user can select or furnish the design input such as design objects, dimensions, environmental forces and usages, and safety factors. Then the software carries out the design processes which are the same as those of textbooks. The result of the design is filtered to have the values in the standards. The designed machine element is drawn via commercial CAD software. The software has been developed with C language on a personal computer. The developed software is being utilized successfully in a design course, and the experiences are discussed in this paper. The software can be used in industries which require the repeated process of the machine element design.

Study for Prediction of Contact Forces between Wheel and Rail Using Vibrational Transfer Function of the Scaled Squeal Noise Test Rig (축소 스킬소음 시험장치의 진동전달특성을 이용한 차륜/레일의 접촉력 예측에 관한 연구)

  • Lee, Junheon;Kim, Jiyong;Ji, Eun;Kim, Daeyong;Kim, Kwanju
    • Journal of the Korean Society for Railway
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    • v.19 no.1
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    • pp.20-28
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    • 2016
  • Curved squeal noise may result when railway vehicles run on curved tracks. Contact between the wheels and the rails causes a stick-slip phenomenon, which generates squeal noise. In order to identify the mechanism of the squeal noise systematically, a scaled test rig has been fabricated. Knowledge of the contact forces between the wheels and the rail rollers is essential for investigating the squeal noise characteristics; however, it is difficult to measure there contact force. In this study, contact forces have been calculated indirectly according to the modal behavior of the subframe that supports the rail roller and the responses at specific positions of that subframe. In order to verify the estimated contact forces, the displacements at the contact points between the wheels and rail rollers have been calculated from the estimated forces; the resulting values have been compared with the measured displacement values. The SPL at the specific location has been calculated using the estimated contact forces and this also has been compared with the SPL, measured in a semi-anechoic chamber. The comparisons in displacements and SPLs show good correlation.

Distribution of Wind Force Coefficients on the Three-span Arched House (아치형 3연동하우스의 풍력계수 분포에 관한 연구)

  • 이현우;이석건
    • Journal of Bio-Environment Control
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    • v.2 no.1
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    • pp.46-52
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    • 1993
  • The wind pressure distributions were analyzed through the wind tunnel experiment to provide fundamental criteria for the structural design on the three-span arched house according to the wind directions. In order to investigate the wind force distribution, the variation of the wind force coefficients, the mean wind force coefficients, the drag force coefficients and the lift force coefficients were estimated from the experimental data. The results obtained are as follows : 1. The variation of the wind force with the wind directions on the side walls was the greatest at the upwind edge of the walls. The change of pressure from the positive to the negative on the side walls occurred at the wind direction of 30$^{\circ}$ in the first house and 60$^{\circ}$ in the third house. 2. The maximum negative wind force along the length of the roof appeared at the length ratio of 0-0.2, when the wind directions were 90$^{\circ}$ in the first house, 60$^{\circ}$ in the second house and 30$^{\circ}$ in the third house. 3. The maximum negative wind force along the width of the roof appeared at the width ratio and the wind direction of 0.4 and 0$^{\circ}$ in the first house, 0.4-0.6 and 30$^{\circ}$ in the second house and 0.6 and 30$^{\circ}$ in the third house, respectively. 4. The maximum mean positive and negative wind forces occurred at the wind direction of 60$^{\circ}$ and 30$^{\circ}$, respectively, on the side walls of the first house, and the maximum mean negative wind force on the roof occurred at the wind direction of 30$^{\circ}$ in third house. 5. The maximum drag and lift forces occurred at the wind direction of 30$^{\circ}$, and the maximum lift force appeared in the third house. 6. The parts to be considered for the local wind forces were the edges of the walls, the edges of the x-direction of the roofs, and the locations of the width ratio of 0.4 of the first and third house and the center of the width of the second house for the y-direction of the roofs.

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Design of Automobile Exhaust System using a Top-Down Approach Design Methodology (상하향식 설계법을 이용한 자동차 배기시스템의 설계)

  • 고병갑;박경진
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.6
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    • pp.13-27
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    • 1997
  • In the modern design technology, a component should be designed to fit into the overall system performance. A design methodology is developed to expedite the mechan- ical design of complex mechanical systems, The relation between the system design and component design is defined by a top-down approach and the results from the system design are utilized in the component design process. As a design example, an automobile exhaust system is selected for the system design and a bellows is chosen for a component design. Design methodology based on the top-down approach consists of five steps; (1) Analysis of service load, (2) Development of a lumped parameter, (3) Completion of the system design, (4) Selection of the component topology, (5) Completion of the component design, A method using a equivalent matrix is developed in order to determine unknown external forces in linear structural analyses. The bellows is also analyzed by the finite element method using a conical frustum shell element. Various experiments are performed to verify the developed theories. The top-down desi- gn approach is demonstrated by a design case using structural and shape optimization technology. Since the method is relatively simple and easy compared to other methods, it can be applied to the general design where system and component designs are involves simultaneously.

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Design of coil spring to reduce influence of multiple clearances in planar four bar mechanism (이차원 4링크 기구의 다중 간극들의 영향을 줄이기 위한 코일 스프링의 설계)

  • 강동중;이학수;윤용산
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.6
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    • pp.1446-1454
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    • 1990
  • A systematic method of design modification to reduce the influence of impact from multiple clearances in a planar four bar mechanism is developed. For this purpose, an optimization method is used with the objective function which is the linear sum of the Earles and Wu criteria for every joints with clearances. One coil spring is attached to a joint of limited range of revolution to reduce the undesirable dynamic effects due to clearances at joints. The stiffness of the coil spring and its pre-loading angle are chosen as design variables. A numerical example is taken for a four bar mechanism. The initial and modified mechanisms are compared using a clearance mechanism analysis technic to see the difference in dynamic effects due to contact loss. It is found that the modified mechanism produces much more smooth joint contact forces than the original design.

The Effect of Reduction of Friction Heat by Micro Dimple on the Sliding Surface of Elastomer (탄성중합체 표면의 마이크로 딤플에 의한 발열저감효과)

  • Kim, Gun Wan;Yoo, Myung Ho;Lee, Taek Sung
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.8
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    • pp.847-853
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    • 2013
  • Micro-dimples on sliding surfaces have been investigated to reduce the frictional forces on metal bearing surfaces; however, for an elastomer, such as thermoplastic polyurethane (TPU), this has not been studied. The material properties of an elastomer are affected by temperature, and this can shorten the life of the elastomer. In this paper, micro-dimples were applied on the surface of an elastomer in order to reduce the frictional heating, which was experimentally investigated using pin-on-disk apparatus while the surface temperature was measured. To obtain optimal design parameters, the design of the experiment was applied, and the shape of the section, size, depth and density of micro-dimples were selected as the design parameters. The results show that the size of the dimple is the most important design parameter.

Kinematic Analysis and Design of Wave Rolling Ball Reducer (파형 구름 볼 감속기의 기구해석 및 설계)

  • 김완두;유형태;한형석;최병철
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.11a
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    • pp.289-295
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    • 1999
  • A new conceptual wave rolling ball reducer was proposed and investigated. The main components of the reducer were a eccentric input shaft and bearings, followers with balls, a flange, and a outer ring with waved groove. Followers moved along the holes of the flange according to the rotation of the shaft. And the balls installed in tips of followers were rolled with the waved groove of outer ring. When the shaft was rotated as one revolution and the outer ring was fixed, the flange was rotated as one wave. The kinematic analysis of the reducer carried out. The forces of each components were estimated, and the main design parameters were investigated. The design program using Visual C++ and Auto Lisp to determine the design parameters and to generate the drawing sheet.

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Derivation of the Standard Design Guidelines for Crashworthiness of the High-Speed EMU (동력분산형 고속전철의 충돌안전도 설계 가이드라인 도출)

  • Kim, Geo-Young;Cho, Hyun-Jik;Koo, Jeong-Seo
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.772-779
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    • 2008
  • Through this study, standard design guidelines for the high speed EMU have been derived to meet the crashworthiness requirements of the Korean rollingstock safety regulation. The crashworthiness regulation requires some performance requirements for two heavy collision accident scenarios; a train-to-train collision at the relative speed of 36 kph, and a collision against a standard deformable obstacle of 15 ton at 110 kph. The complete train set will be composed of 2TC-6M with 13 ton axle load, different from KTX with the power car of 17 ton axle load. Using theoretical and numerical analyses, some crashworthy design guidelines were derived in terms of mean crush forces and energy absorptions for main crushable structures and devices. The derived design guidelines were evaluated and improved using one dimensional spring-mass dynamic simulations. It is shown from the simulation results that the suggested design guidelines can easily satisfy the domestic crashworthiness requirements.

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3-D Behavior and Strut-and-Tie Model Analysis of Diaphragm in PSC Train Bridge (PSC철도교량 격벽부의 3차원 거동 및 스트럿-타이 모델 해석)

  • 송하원;변근주;김형운;김영훈
    • Proceedings of the KSR Conference
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    • 1998.05a
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    • pp.564-571
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    • 1998
  • The function of diaphragms at abutments and piers of prestressed concrete (PSC) box girder train bridge is to transfer forces from the superstructure onto bearings or column and to stiffen the superstructure cross-section against in-plane deformation. Due to large stress disturbance at diaphragm, the design for the diaphragm using conventional design method is relatively irrational than designs for other structual members. And, due to contribution to boundary condition of deck slab by the diaphragm, the behavior of deck slab near the diaphragm is different from behavior of the deck slab obtained from two dimensional analysis of the bridge, which is basis far the design of deck slab. In this paper, three dimensional behavior of deck slab near diaphragm of PSC box girder train bridge constructed by the precast span method are analyzed by using three dimensional finite element modeling. Then, strut-and-tie model is applied to design the diaphragm of PSC box girder train bridge. The modeling techniques in this paper can be applied effectively to examine the causes of cracks at deck slab near diaphragm and to design diaphragm rationally.

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A Study on Optimum Distribution of Story Shear Force Coefficient for Seismic Design of Multi-story Structure

  • Oh, Sang Hoon;Jeon, Jongsoo
    • International Journal of High-Rise Buildings
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    • v.3 no.2
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    • pp.121-145
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    • 2014
  • The story shear force distributions of most seismic design codes generally reflect the influences of higher vibration modes based on the elastic deformations of structures. However, as the seismic design allows for the plastic behavior of a structure, the story shear force distribution shall be effective after it is yielded due to earthquake excitation. Hence this study conducted numerical analyses on the story shear force distributions of most seismic design codes to find out the characteristics of how a structure is damaged between stories. Analysis results show that the more forces are distributed onto high stories, the lower its concentration is and the more energy is absorbed. From the results, this study proposes the optimum story shear force distribution and its calculation formula that make the damages uniformly distributed onto whole stories. Consequently, the story damage distribution from the optimum calculation formula was considerably more stable than existing seismic design codes.