• Title/Summary/Keyword: design comparison

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AUTOMOTIVE FORMABILITY SIMULATION PROCESS FOR EARLY DESIGN PHASES

  • EL-SAYED J.;KIM H.;FRUTIGER R.;LIU W.
    • International Journal of Automotive Technology
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    • v.6 no.3
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    • pp.277-283
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    • 2005
  • Formability simulation of automotive panels at early design phases can reduce product and tooling development time and cost. However, for the simulation to be effective in leading the design process, fast and reliable results should be achieved with limited design definition and minimum modeling effort. In this paper, nonlinear finite element analysis is used to develop an automated process for the formability simulation of automotive body panels at early design phases. Due to the limited design definition at early design phases, the automated simulation process is based on the plane strain analysis for selected number of typical sections along the panel. Therefore, an entire panel can be analyzed with few sections. The state of plane strain can be easily induced, during simulation through symmetry and applied boundary conditions that simplify the modeling process. To study the reliability and effectiveness of the developed simulation process, the analytical results are compared with measured results of production automotive body side panels. The comparison demonstrates that the developed simulation process is reliable and can be effective for analyzing sheet metal formability, in early vehicle development phases.

A Study on Safety Design of Auxiliary tank in a high-pressure air compressor (고압공기압축기의 보조탱크 안전설계에 관한 연구)

  • 강동명;오진수;이장규;우창기
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 1997.11a
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    • pp.31-36
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    • 1997
  • Strength test using strain rosette gage have been conducted to investigate safety of an auxiliary tank in a high-pressure air compressor. Thickness of auxiliary tanks in 6063-T5 aluminum at toy are 9mm and 17mm. The result of strength test make a comparison the design in strength of materials by nominal stress and the design in fracture mechanics with consideration of crack size. Summarizing the result: Comparing with the safe working pressure of the strength test and that of the design method in strength of materials by nominal stress with the experimental values, it makes difference 11% and 39% for 9mm and 17mm thickness of auxiliary tanks, respectively, and that of the design method by fracture mechanics, it makes difference 4% and 5% for them, respectively. It is confirmed that the design by fracture mechanics is more economical and safe design than the design in strength of materials by nominal stress.

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Mechanical Design of Deepwater Pipeline Wall Thickness Using the Recent Rules (최신 설계규정에 의한 심해 배관 두께의 기계적 설계)

  • Choi, Han-Suk;Lee, Jong-Hyun
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.05a
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    • pp.17-22
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    • 2002
  • Mechanical design of a deepwater pipeline wall thickness was performed by using the recent design rules. Characteristics and limitations of the new design rules were identified through a case study of a deepwater oil pipeline in the Gulf of Mexico. A design procedure was established for mechanical design of deepwater pipeline wall thickness. Comparison of the new API and DNV codes are presented.

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A Benchmark Study of Design Codes on Offshore Pipeline Collapse for Ultra-Deepwater

  • Choi Han-Suk
    • Journal of Ship and Ocean Technology
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    • v.10 no.1
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    • pp.38-46
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    • 2006
  • The objective of this paper is to summarize current ultra-deepwater (i.e., up to 3,500 meters water depth) pipeline mechanical design methodologies as part of the limit state design. The standard mechanical design for ultra-deepwater pipelines in the Gulf of Mexico (GOM) is based on API RP 1111. API code also has been used for deepwater projects in west Africa. DNV code OS-F101 was mostly used for deepwater projects in offshore Brazil and Europe. Some pipeline designs in the GOM have started to incorporate parts of the DNV design methodology. A discussion of failure under collapse only and combined loading (i.e. pressure + bending) is presented. The best design criteria are obtained from physical full-scale collapse testing. The comparison of the physical test data and collapse calculations using the DNV and API codes will be presented. It was found that the conservatism still exists in the collapse prediction for ultra-deepwater pipeline using modem design codes such as DNV OS-F101 and API RP 1111.

Optimal Shape Design of Container in HIPing Process by the Finite Element Method (유한요소법을 이용한 HIPing 공정에서의 컨테이너 형상 최적설계)

  • 전경달
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.257-260
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    • 1999
  • It is very important to design the shape of container in HIPing process since the final shape and relative density distribution of the product are decisively dependent on the shape of container. A derivative based approach to determine the shape of container in HIPing process is presented. In this approach the optimal design problem is formulated on the basis of the finite element process. The process model the formulation for process optimal design and the schemes for the evaluation of the design sensitivity and an iterative procedure for optimization are described. In comparison with finite difference scheme the validity of the schemes for the evaluation of the design sensitivity is examined.

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A Study on Centrifugal Compressor Design Optimization for Increasing Surge Margin (서지 마진 증가를 고려한 원심 압축기 설계 최적화)

  • Chai, Jae-Ha
    • The KSFM Journal of Fluid Machinery
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    • v.11 no.2
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    • pp.38-45
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    • 2008
  • This study presents a numerical procedure to optimize the compressor design to increase the surge margin of compressor with response surface method (RSM). The Box-Behnken design method is used to reduce the number of calculation for fitting the second-order response surface. In order to consider the increase of surge margin during numerical optimization without any calculation at the surge point, the slope of compressor characteristic curve at the design point is suggested as an objective function in the present optimization problem. Mean line performance analysis method is used to get the design and off-design characteristic curves of centrifugal compressor. The impeller exit angle, impeller exit height and impeller radius are chosen as design variables. The optimum shapes show the increase of surge margin for the surge margin optimization and increase of efficiency for the efficiency optimization in comparison with an initial shape.

New Design of Choice Sets for Choice-based Conjoint Analysis

  • Kim, Bu-Yong
    • The Korean Journal of Applied Statistics
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    • v.25 no.5
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    • pp.847-857
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    • 2012
  • This article is concerned with choice-based conjoint analysis versus rating-based and ranking-based conjoint analysis. Choice-based conjoint analysis has a definite advantage in that the respondent's task of choosing the most preferred profile from several competing profiles adequately mimics consumer marketplace behavior. It is crucial to design the choice sets appropriate for the choice-based conjoint. Thus, this article suggests a new method to design the choice sets that are well-balanced. It augments the balanced incomplete block design and then obtains the dual design of the result to accommodate various numbers of profiles. In consequence, the choice sets designed by the new method have the desirable characteristics that each profile is presented to the same number of respondents, and pairs of any two distinct profiles occur together in the same number of choice sets. The balancing of the design increases the efficiency of the conjoint analysis. In addition, the pair-comparison scheme can improve the quality of data through the identification of contradictory responses.

A Design Study on Fillet Area of Bracket for an Automatic Transmission through Fatigue Analysis (피로해석을 통한 자동변속기 브라켈 필렛부에 관한 설계연구)

  • Chung, Jae-Ung
    • Korean Journal of Computational Design and Engineering
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    • v.12 no.6
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    • pp.466-471
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    • 2007
  • Brackets for an automatic transmission are usually used to connect the transmission with adjacent components in a vehicle. Fillet areas of brackets are one of the most important areas to design the brackets because the areas are easily fractured when the brackets are subjected to external loads. In this study, a new design around the fillet area of the bracket is suggested and improved effects of the proposed design are proved through the comparison of safety factors with the current design. The safety factors are calculated through the fatigue analysis via a commercial code, FEMFAT.

A Technical Review on the Structure Design Criteria for a Catenary System with Maximum Design Speed of 200 km/h (200 km/h급 전차선로 구조강도 설계기준에 관한 기술적 검토)

  • 조용현;이기원;권삼영;최강윤;창상훈
    • Proceedings of the KSR Conference
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    • 2001.05a
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    • pp.273-280
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    • 2001
  • In this study, a comparison between the structural design criteria for a catenary system with the maximum design speed of 100km/h and that of 300km/h was performed in order to establish that of 200km/h. According to the result, catenary design criteria for 300km/h operation is more conservative than that for 100km/h operation. This result shows that higher wind pressure and safety factor are adopted to catenary design for 300km/h operation. So, for the purpose of the economic structural design for catenary system, it is necessary to review the adoption possibility of catenary system for 100km/h operation first. In order to review the adoption possibility for catenary system for 100km/h operation, design criteria for 300km/h operation should be chosen for safer catenary structure.

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