• Title/Summary/Keyword: depth of cut

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Characteristics of Slope Failure Due to Local Downpour and Slope Stability Analysis with Changing Soil Depth and Groundwater Level (집중호우시 사면 붕괴의 특성 및 토층 심도와 지하수변동에 따른 사면 안정성 해석)

  • Baek Yong;Kwon O-Il;Kim Seong-Hyun;Koo Ho-Bon
    • The Journal of Engineering Geology
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    • v.15 no.1
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    • pp.57-66
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    • 2005
  • The failure of cut slope and landslide sometimes come from a local downpour within a short duration in Korea. Especially, most of recent downpour converged upon a limited region and seemed the characteristics of guerilla. Characteristics of slopes failed due to local downpour are analyzed. failure mode is also analyzed with respect to the depth of soil layers and the change of groundwater level. To blow the influence factors of the slope stability during local downpour, the authors conducted field survey for failed slopes and tried to make a comparative study of 1,372 cut slope data distributed in the national road. FLAC-SLOPE(ITASCA Co.) is used to analyze slope stability with changing depth of soil layers and groundwater level. The result shows that the failed types of domestic slopes during local downpour are mainly shallow collapse and landslide. The change of soil depth and groundwater level have influenced on the stability of slopes.

Characteristics of Abrasive Water Jet Milled Surface by Overlap Cutting (중첩가공에 의한 워터젯 밀링의 가공면 특성)

  • Park, Seung Sub;Kim, Hwa Young;Ahn, Jung Hwan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.2
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    • pp.118-123
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    • 2016
  • Overlap cutting is a fundamental method of applying abrasive water jet (AWJ) machining to milling to produce a wider surface because the nozzle outlet is approximately 1.0 mm wide. In this study, the effects of overlap cutting on the depth profile and surface roughness are investigated. The overlapping area depends on the amount of step over, which is controlled in the pick-feed direction. If the step over is equal to or larger than the diameter of the nozzle, no overlap cut occurs but large cusps remain between the cut paths. A step over as small as one-thirds of the nozzle diameter may lead to triple-overlap cutting resulting in an extraordinary depth. By using pocket milling experiments with a step over of 0.46 (or 0.47), it is verified that AWJ can produce a milled surface of titanium, one of the hard-to-cut materials, with $76{\mu}m$ Ra.

Cutting Technique for Biodegradable Rope using a CW CO2 Laser with TEM00 mode

  • Lee, Dong-Gil;Kim, Seong-Hun;Park, Seong-Wook;Yang, Yong-Su;Xu, Guo-Cheng
    • Journal of Electrical Engineering and Technology
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    • v.7 no.4
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    • pp.576-581
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    • 2012
  • A 23 W continuous wavelength $CO_2$ laser system exited by a high-frequency LCC resonant converter is adapted to cut a biodegradable rope fabricated with polybutylene succinate. As the biodegradable rope consists of three twisted strands, the thickness changes relative to the position of the laser beam and we thus propose a method to determine exact cutting depth. In order to obtain the parameters related to the rope cutting, the experimental and theoretical cutting depths are compared and analyzed for a range of laser heat sources. The melted thickness and groove width of the cut biodegradable rope are also examined. The proposed theoretical cutting depth depends on the incident power and target velocity ratio. From these experimental results, the biodegradable rope with a diameter of 22 mm can be cut with a heat source of 50 J/cm resulting in a melted thickness of 1.96 mm and a groove width of 0.65 mm. The laser system is shown to be perfect tool for the processing of biodegradable rope without the occurrence of raveling.

The Effects on a Side-Cut Grinding depend on the Change of the Quill Rigidity (퀼축강성 변화가 측면 연삭가공에 미치는 영향)

  • Choi, Hwan;Kim, Chang-Su;Park, Won-Kyue;Lee, Choong-Seok
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.5
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    • pp.36-41
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    • 2013
  • One of the problems in grinding process using a machining center(MC) with a small diametric wheels is machining error due to decrease of the quill diameter. In this study, side-cut grinding is performed with a vitrified bonded CBN wheel on the machining center. Grinding experiments are performed at various grinding conditions including quill length, quill diameter and depth of cut. The effect on the grinding force, machining error and surface roughness due to the change of the quill rigidity are investigated experimentally. The slenderness ratio of the quill is significant factor to analyse the change of the grinding force and machining error.

Determination of Cutting Orientation in Zigzag Milling Operationa: A Geometrical Approach;

  • Kim, Byeong Keuk;Park, Joon Young;Wee, Nam-Sook
    • Korean Journal of Computational Design and Engineering
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    • v.2 no.3
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    • pp.186-194
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    • 1997
  • This paper describes new methods to minimize the cutting time in zigzag milling operation of two dimensional polygonal surfaces. Previous works have been focused on mainly experimental approaches by considering some machining parameters such as, spindle speed, depth of cut, cutter traverse rate, cutter diameter, number of teeth, tool wear, life of tool, and so on. However, in this study, we considered two geometrical factors one by one in order to see the effect separately, which are the length of cut and the number of cutter traverse. In an N-sided concave or convex polygon, an algorithm has been developed which minimize the total length of cut. Also, a heuristic approach was used to minimize the number of cutter traverse.

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Study on the Surface Roughness of the Epoxy resins) (엑폭시 수지의 절삭가공시 표면거칠기에 관한 연구)

  • 김희남
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1996.10a
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    • pp.64-74
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    • 1996
  • The meachanism for cutting epoxy resins specimens which were specially provided was experimentally investigated to obtain a fine surface finish. the specimens were cut the three-dimensional undrer dry conditions using a lathe. the relationship between the topography of the cut surface due to the change rate of temperature of the cutting condition using sintered carbides (P20, K10, KT150) was investigated. the main results obtained are as follows: 1) The change rate of temperature of the cutting edge is increased in nearly proportion ot cutting speed feed rate depth of cut. 2)The profile of surface roughness were regulated k10 but irregulated P20 KT150. 3) The surface roughness value decreased K10 rather than P20 KT150. 3) The surface roughness value decreased K10 rather than P20 KT 150.4)The cutting resistance increased thrust force rather than cutting force due to the visco-elastic material of epoxy resins.

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A Finite Element Analysis of the Stagnation Point on the Tool Edge (공구끝단에서의 정체점에 관한 유한요소해석)

    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.901-904
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    • 2002
  • The cutting thickness of ultra-precision machining is generally very small, only a few micrometer or even down to the order of a flew manometer. In such case, a basic understanding of the mechanism on the micro-machining process is necessary to produce a high quality surface. When machining at very small depths of cut, metal flow near a rounded tool edge become important. In this paper a finite element analysis is presented to calculate the stagnation point on the tool edge or critical depth of cut below which no cutting occurs. From the simulation, the effects of the cutting speed on the critical depths of cut were calculated and discussed. Also the transition of the stagnation point according to the increase of the depths of cut was observed.

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Modeling Cutter Swept Angle at Cornering Cut

  • Chan, K.W.;Choy, H.S.
    • International Journal of CAD/CAM
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    • v.3 no.1_2
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    • pp.1-12
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    • 2003
  • When milling concave corners, cutter load increases momentarily and fluctuates severely due to concentration and uneven distribution of material stock. This abrupt change of cutter load produces undesirable machining results such as wavy machined surface and cutter breakage. An important factor for studying cutter load in 2.5D pocket milling is the instantaneous Radial Depth of Cut (RDC). However, previous work on RDC under different corner-cutting conditions is lacking. In this different corner shapes. In our work, we express RDC mathematically in terms of the instantaneous cutter engage angle which is defined as Cutter Swept Angle (CSA). An analytical approach for modeling CSA is explained. Finally, examples are shown to demonstrate that the proposed CSA modeling method can give an accurate prediction of cutter load pattern at cornering cut.

The Side-Cut Grinding by the Electrodeposited CBN Wheel of a Hemispheric Type (전착 CBN 반구형 숫돌에 의한 측면 연삭가공)

  • 서영일;김창수;이종찬;정선환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.38-42
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    • 1995
  • In this paper, a theoretical analysis is presented on the mechanics for the side-cut grinding by electrodeposited CBN wheel of a hemispheric type. Each of the grinding force components is calculated by using the geometrical model. It is also presented that experimental results show grinding forces for grinding variable such as wheel speed, feed speed,depth of cut, and grinding wheel positions. The experimental results are found to be in good agreement with those predicted by the analytcal calculation.

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Effect of Chip Breaker Shape and Cutting Condition on the Chip Breaking and Surface Roughness (칩브레이커의 형상과 절삭조건이 칩 절단과 표면거칠기에 미치는 영향)

  • 나기철;태순호;이병곤
    • Journal of the Korean Society of Safety
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    • v.9 no.4
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    • pp.17-28
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    • 1994
  • Chip breaking is important in lathe work for maintaining good surface of the products and safety of operator. The purpose of this study is to investigate the performance of chip breaking and chip shape resulted from the carbide inserts with grooved type and obstruction type chip breaker. Experiments have been performed under the following cutting conditions, (1) constant cutting speed with variable depth of cut and feed rate, (2) constant depth of cut with variable cutting speed and feed rate. Also, the flying distance of chip and it's distribution have been investigated. As a results, good performance of chip breaking can be obtained for small radius of curvature and land width of grooved type chip breaker. And the thickness of chip increase with the increase of feed rate and decrease of cutting speed, and the chip breaking becomes easier with the increase of chip thickness due to the large deformation rate. Obstraction type chip breaker shows better performance of surface roughness than the grooved type. The flying distance of the chips over 90% are less than 1 meter, and the distance decreases as the feed rate decreases.

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