• Title/Summary/Keyword: depth of cut

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Cutting Process Monitoring Using Tool Dynamometer in End-Milling Process (엔드밀 공정에서 공구 동력계를 이용한 절삭상태 감시)

  • 김홍겸;양호석;이건복
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.14-18
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    • 2001
  • Rise in cutting force causes tool damage and worsens product quality resulting in machining accuracy deterioration. Especially, fragile material cutting brings about breakage of material and worsens product surface quality. In this study, we trace the locus of cutting force and examine the machined surface corresponding to the cutting force loci. and build up a monitoring system for deciding normal operation or not of cutting process.

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Fabrication of Mach-Zehnder Interferometric Modulator Using Proton-Diffused Channel Waveguide (양자확산 LiNbO$_3$ 광도파로를 이용한 Mach-Zehnder 간섭계 구조의 광변조기 제작)

  • 김종성
    • Proceedings of the Optical Society of Korea Conference
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    • 1990.02a
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    • pp.264-268
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    • 1990
  • A guided-wave electro-optic Mach-Zehnder interferometric modulator was fabricated on X-cut LiNbO3 . The channel waveguides were formed by proton diffusion with self-aligned SiO2-cladding. A mach-Zehnder interferometric modulator with arm lengths of 7mm has been fabricated and tested at 0.6328${\mu}{\textrm}{m}$. Its modulation depth with V$\pi$ of only 3.5V was 85% and the 3dB bandwidth was 1.6KHz. For high speed operation, the electrode dimension should be reduced to have smaller R, L, and C.

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Vibration Prediction in Milling Process by Using Neural Network (신경회로망을 이용한 밀링 공정의 진동 예측)

  • 이신영
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.5
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    • pp.1-7
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    • 2003
  • In order to predict vibrations occurred during end-milling processes, the cutting dynamics was modelled by using neural network and combined with structural dynamics by considering dynamic cutting state. Specific cutting force constants of the cutting dynamics model were obtained by averaging cutting forces. Tool diameter, cutting speed, fled, axial and radial depth of cut were considered as machining factors in neural network model of cutting dynamics. Cutting farces by test and by neural network simulation were compared and the vibration displacement during end-milling was simulated.

Comparison of cutting performance of an AWJ with several types of abrasives (Water jet 절단에서의 연마재 종류별 성능 비교 시험)

  • Choon Sunwoo;;Ryu Chang ha;Kwng soo Kwon
    • Tunnel and Underground Space
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    • v.6 no.2
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    • pp.175-183
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    • 1996
  • Linear cutting tests on granite were conducted to evaluated the cutting performance of abrasive water jet(AWJ) using several types of abrasives. The abrasives used in the tests were grarnet, alumimum oxide, and silicon carbide. And one type of granite which is comercially known as "KeuchangSuk" was used as workpiece throughout the tests. The results from the tests were described in terms of cutting depth and abrasive productivity. Authors tried to confirm the effects of the operational parameters of abrasive mass flow rate, water pressure, and traverse speed of nozzle on cutting depth and presented almost all the data obtained in the tests. Abrasive productivity can be defined as the area of kerf wall cut by unit weight of abrasive and is an important factor to evaluated the cutting ability of abrasive and assess the cost effectiveness of an AWJ system. In the tests the maximum abrasive productivities of garnet, alumina, and silicon carbide were about 0.21, 0.24, and 0.20 $\textrm{cm}^2$ respectively under similar operational conditions.onditions.

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Effect of Plastic Strain on the Surface Integrity of Steel (금속의 Surface Integrity에 미치는 소성스트레인의 영향)

  • Kim, Tae-Young
    • Journal of the Korean Society for Precision Engineering
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    • v.6 no.4
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    • pp.94-102
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    • 1989
  • The effect of plastic strain on the surface integrity of mild steel (SS 41) was studied. This paper shows that the recrystallization technique is adequate to evaluate the plastic strain in a machined surface experimentally. The relations between the plastic strain and the machining conditions are quantitatively evaluated by using the recrystallization technique. The obtained results are summarized as follows. 1. The surface integrity of steel is considerably influenced by the amount of surface region deformation produced by changes in cutting conditions. 2. The plastic strain in machined surface produced by changes of the cutting conditions is evaluated by the recyrstallization technique. 3. The plastic strain increases with the increase of depth of cut and the decrease of rake angle. 4. When the cutting force is high and the rake angle is small, the value of maximum true strain reaches to high. 5. The maximum true strain is related to the cutting energy, and the values increase with the increase of the unit shear and total engergy in constant depth with the increase of the energy values.

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Optimization of the constrained machining parameters problem by the SUMT (SUMT를 이용한 구속절삭조건의 문제에 관한 최적화)

  • 최경현;조규갑
    • Journal of Advanced Marine Engineering and Technology
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    • v.19 no.3
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    • pp.70-76
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    • 1995
  • 생산스케쥴링의 기준이 되는 정보는 각 부품의 생산시간이나 생산비용인데, 이들은 고정된 값으로 취급되는 경우가 많다. 그러나, 실제적으로는 가공조건에 의하여 그 값들이 변화한다. 가공조거는 절삭깊이(depth of cut), 이송속도(feed rate), 및 절삭속도(cutting speed)로 구성되어 있다. 본 연구에서는 주어진 조건에 있어서 가공의 최적절삭조건을 최적이론의 하나인 페널티 함수이론(SUMT)을 이용하여 결정하는 할고리즘을 개발하였다. 알고리즘에서 목표함수(objective functions)로는 표면거칠기, 파워 소비, 등을 고려했다. 개발된 알고리즘 프로그램의 유용성을 증명하기 위해 선반가공의 예를 실행하여 그 결과를 예시하였다.

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Characteristics of Grinding Force and Surface Roughness by CBN and WA Wheel (CBN과 WA숫돌에 의한 연삭에서 연삭력과 표면거칠기 특성)

  • 하만경;곽재섭;양재용;정영득;심성보;류인일
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.1
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    • pp.26-31
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    • 2002
  • In this study an experimental investigation was conducted to find the grinding characteristics of ceramics, STD11 and STS304 materials. The grinding force and the microscopic observation of the workpieces were obtained in surface grinding. Grinding characteristics of ceramics were inspected through the microscopic examination the cutting force, and the surface roughness. It has been found that the finding force of ceramics is relatively low as compared to that of steels and that CBN wheel has an excellent performance. The surface roughness was measured according to the feedrate and the depth of out.

A Study on the Machinability of Electroless Nickel by the Ultra-Precision Diamond Turning (초정밀 다이아몬드 터닝에 의한 무전해 니켈의 피삭성 연구)

  • 김우순;김동현;난바의치
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.8
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    • pp.27-33
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    • 2004
  • The ultra-precision cutting is a key technique for the manufacture of optical components such as aluminium mirrors, electroless nickel mirror, plastic mirror in a variety of advanced science and technology applications. The paper presents experimental results of ultra-precision diamond fuming of electroless nickel materials. In general, the cutting condition such as feed rate and depth of rut, have effect on the surface roughness in ultra-precision diamond turning. To obtain an optimal cutting condition, we studied the effect of the cutting speed. the tool length, the tool nose radius, the feed rate and depth of cut on the surface roughness. So, the relationship of the surface roughness and cutting condition has been clarified. From the experimental results, the machined surface roughnesses were obtained less than 1nm rms.

Grinding Characteristics of Vitrified-bond CBN Wheel (비트리파이드 본드 CBN 휠의 연삭특성)

  • 원종호;김건희;박상진;안병민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.787-792
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    • 2000
  • Ultra-abrasives such as diamond and CBN have used to maintain accuracy and form deviation for superalloy etc. This study contains the dry cylindrical grinding of metals with Vitrified-bond CBN wheel. For various conditions of grinding speed, workpiece speed, grinding depth and feed speed of table, the grinding resistance, the surface roughness, and the material removal are measured and discussed. The results are as follows.

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Model Experiments on Sound Propagation in Shallow Water (천해에서의 음파전달에 관한 모형실험)

  • Kim, Sung-Boo;Kim, Sang-Han
    • The Journal of the Acoustical Society of Korea
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    • v.15 no.2
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    • pp.101-104
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    • 1996
  • The pressure field for the Pekeris model which is consisted of a surface layer of fresh water overlying a thick (essentially semi-infinite) bottom layer of coarse sand is investigated experimentally in a anechoic tank scaled down 1/1,000. The water depth and frequency have been controlled so that the continuous mode integrand has not a resonance close to cut-off, and the experimental results relatively well agree with the theory which is represented as the sum of the discrete modes over a range about 10 times the water depth.

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