• Title/Summary/Keyword: depth of cut

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A Property Evaluation of Machinable Ceramics by M/C Machining and Multiple Linear Regression Method (M/C 가공과 회귀분석방법에 의한 가공성 세라믹의 특성 평가)

  • Jang, Sung-Min;Yun, Yeo-Kwon
    • Journal of the Korean Society of Safety
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    • v.24 no.1
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    • pp.1-6
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    • 2009
  • In machining of ceramic materials, they are very difficult-to cut materials because of there high strength and hardness. Machining of ceramics are characterized by cracking and brittle fracture. Generally, ceramics are machined using conventional method such as grinding and polishing. However these processes are generally costly and have low MRR(material removal rate). This paper focuses on machinability evaluation of machinable ceramics for products with CNC machining center. Thus, in this paper, experiment applying cutting parameters is performed based on experimental design method. A design and analysis of experiments is conducted to study the effects of these parameters on the surface roughness by using the S/N ratio, analysis of ANOVA, and F-test. And multiple linear regression analysis is applied to compare experimental with predicted data in consideration of surface roughness. Cutting parameters, namely, feed, cutting speed and depth of cut are used to accomplish purpose of this paper. Required experiments are performed, and the results are investigated.

Proton implantation mechanism involved in the fabrication of SOI wafer by ion-cut process (Ion-cut에 의한 SOI웨이퍼 제조에서의 양성자조사기구)

  • 우형주;최한우;김준곤;지영용
    • Journal of the Korean Vacuum Society
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    • v.13 no.1
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    • pp.1-8
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    • 2004
  • The SOI wafer fabrication technique has been developed by using ion-cut process, based on proton implantation and wafer bonding techniques. It has been shown by TRIM simulation that 65 keV proton implantation is required for the standard SOI wafer (200 nm SOI, 400 nm BOX) fabrication. In order to investigate the optimum proton dose and primary annealing condition for wafer splitting, the surface morphologic change has been observed such as blistering and flaking. As a result, effective dose is found to be in the 6∼$9\times10^{16}$ $H^{+}/\textrm{cm}^2$ range, and the annealing at $550^{\circ}C$ for 30 minutes is expected to be optimum for wafer splitting. The depth distribution of implanted hydrogen has been experimentally confirmed by ERD and SIMS measurements. The microstructure evolution in the damaged layer was also studied by X-TEM analysis.

A numerical study on the molecular transition flow for the rotating blades (회전날개주위 분자천이유동에 관한 수치해석적 연구)

  • Heo, Jung-Sik;Hwang, Yeong-Gyu;Kim, Dong-Gwan
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.22 no.5
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    • pp.640-650
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    • 1998
  • Pumping performances of a helical molecular drag dump(MDP) and of a radial MDPs are numerically analyzed by using the direct simulation Monte Carlo (DSMC) method. A helical- and radial-MDP have rotating pumping channels cut on a cylinder and on a disk, respectively. For a helical MDP, the present results agree quantitatively with the previously known numerical results. For radial MDPs, both of the Type 1 (having pumping channels cut on the stationary disk) and of the Type 2 (having pumping channels cut on the rotating disk) are analyzed to predict their performances for various parameters, i.e., the radius of curvature center of the channel wall, the depth of the channel, the clearance between housing and disk, and the rotating speed. The results show that the performance of the Type 2 is superior to that of the Type 1, and that for all types the pumping efficiency decreases as the clearance increases. Also, the radial type MDP has larger leakage losses in the direction of pumping channel than does the helical one.

Stability Analysis and Reinforcement of Large Excavated Slope considering Precipitation Infiltration in Rainy Season (강우침투로 인한 대절취사면의 붕괴안정성검토 및 대책)

  • Chun, Byung-Sik;Choi, Hyun-Seok
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.4 no.1
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    • pp.101-110
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    • 2000
  • In case heavy rainfall is a key factor of slope failure, the failure zone is usually developed within the depth of 3~5m from the ground surface regardless of the location of the watertable. If rainfall is taken into consideration, it is general that the slope stability analysis is carried out under the assumption that the cut slope is saturated to the slope surface or the watertable elevates to a certain height so that ${\gamma}_{sat}$, the unit weight of saturated soil, is used. However, the analysis method mentioned above can't exactly simulate the variation of pore water pressure in the slope and yields different failure shape. The applicability of slope stability analysis method considering the distribution of pore water pressure within the slope with heavy rainfalls, was checked out after the stability analysis of a lage-scale cut slope in a highway construction site, where surface failure occurred with heavy rainfalls. An appropriate slope stabilization method is proposed on the base of the outcome of the analysis.

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Measures to control deformation in deep excavation for cut and cover tunneling

  • Nam, Kyu-Tae;Jeong, Jae-Ho;Kim, Seung-Hyun;Kim, Kang-Hyun;Shin, Jong-Ho
    • Geomechanics and Engineering
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    • v.29 no.3
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    • pp.339-348
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    • 2022
  • The bored tunneling method is generally preferred for urban tunnel construction, However the cut & cover tunnel is still necessary for special conditions, such as metro station and access structures. In some case, deep excavation for cut & cover construction is planed of irregular and unusual shape, as a consequence, the convex and concave corner is often encountered during that excavation. In particular, discontinuity or imbalance of the support structure in the convex corner can lead to collapse, which may result in damages and casualties. In this study, the behavior of the convex corner of retaining structure were investigated using 3-dimensional numerical models established to be able to simulate the split-shaped behavior of convex corners. To improve the stability in the vicinity of the convex corner, several stabilizing measures were proposed and estimated numerically. It is found that linking two discretized wales at the convex corner can effectively perform the control of deformation. Furthermore, it was also confirmed that the stabilizing measures can be enhanced when the tie-material linking two discretized wales is installed at the depth of the maximum wall deflection.

Analysis of Working Factors for Improvement of Surface Roughness on High Speed End-Milling (엔드밀 고속 가공시 표면정도 향상을 위한 가공인자의 영향 분석)

  • 배효준;박흥식
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.6
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    • pp.52-59
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    • 2004
  • Recently the high speed end-milling processing is demanded the high-precise technique with good surface roughness and rapid time in aircraft, automobile part and molding industry. The working factors of high speed end-milling has an effect on surface roughness of cutting surface. Therefore this study was carried out to analyze the working factors to get the optimum surface roughness by design of experiment. From this study, surface roughness have an much effect according to priority on distance of cut, feed rate, revolution of spindle and depth of cut. By design of experiment, it is effectively represented shape characteristics of surface roughness in high speed end-milling. And determination($R^2$) coefficient of regression equation had a satisfactory reliability of 76.3% and regression equation of surface roughness is made by regression analysis.

Mechanical and hydraulic interaction between braced wall and groundwater (흙막이 벽체와 그라우트 특성에 따른 구조.수리상호 작용)

  • Nam, Teak-Soo;Yoon, Jau-Ung;Kwon, Oh-Yeob;Shin, Jong-Ho
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.03a
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    • pp.1172-1177
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    • 2010
  • For the deep excavation in urban area, the braced-cut method is mainly adopted. In this case, inadequate consideration of ground water level may result in wrong prediction of structural behavior. In this study, the effects of hydraulic interaction between wall and grout were investigated using the finite element method. The maximum stress in case of confined ground water condition is obtained at the final excavation stage in the range of 70~80% of excavation depth. The stress of impermeable case is about 50% larger than that of permeable case. When the relative permeabililty of wall-grout become smaller, the stress is getting bigger. And the stress tends to converge in case of 1/100 or less of the relative permeability.

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Cutting method of tungsten carbide material using hot machining (고온가공기법을 이용한 초경소재 가공기술)

  • 이채문;이득우;정우섭;김상기
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.365-369
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    • 2004
  • The Advantages of hot machining are the reduction of cutting forces, tool wear, and the increase of material removal rates. In this study, a hot-machining using gas flame heating characteristics of milling by CBN tip was analyzed, and the influence of the surface temperature and the depth of cut on the tool life were investigated. The results show that hot machining of tungsten carbide-alloyed is more effective than conventional machining. In addition, some advantages obtained from hot machining, such as decrease of tool wear and cutting force, high surface quality.

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Characteristic of size distribution of rock chip produced by rock cutting with a pick cutter

  • Jeong, Hoyoung;Jeon, Seokwon
    • Geomechanics and Engineering
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    • v.15 no.3
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    • pp.811-822
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    • 2018
  • Chip size distribution can be used to evaluate the cutting efficiency and to characterize the cutting behavior of rock during cutting and fragmentation process. In this study, a series of linear cutting tests was performed to investigate the effect of cutting conditions (specifically cut spacing and penetration depth) on the production and size distribution of rock chips. Linyi sandstone from China was used in the linear cutting tests. After each run of linear cutting machine test, the rock chips were collected and their size distribution was analyzed using a sieving test and image processing. Image processing can rapidly and cost-effectively provide useful information of size distribution. Rosin-Rammer distribution pamameters, the coarseness index and the coefficients of uniformity and curvature were determined by image processing for different cutting conditions. The size of the rock chips was greatest at the optimum cut spacing, and the size distribution parameters were highly correlated with cutter forces and specific energy.

An Experimental Study on the Lapping of Titanium Alloy (티타늄합금의 래핑가공에 관한 실험적 연구)

  • Park, Ji-Ho;Kim, Won-Il
    • Journal of the Korean Society of Industry Convergence
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    • v.8 no.1
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    • pp.25-29
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    • 2005
  • Titanium specially has high specific strength, excellent mechanical properties as fatigue strength and fracture ductility, good corrosion resistance, and therefore are broadly applied to the various fields. It is required the developmennt for the skills of wire-cut electrical discharge machining(WEDM), but the WEDMed surface was found to be worst due to the attached components of wire. Therefore precision maching method like lapping is necessary for getting high quilty surface. Roughness of lapped surface, surface hardness to each process depth and improved method of surface shape were stuided experimentally, by changing of grain size of diamond lap material and lapping pressure with constant speed in lapping process.

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