• Title/Summary/Keyword: delamination.

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A Study on AE Signal Analysis of Composite Materials Using Matrix Piezo Electric Sensor (매트릭스형 피에조센서를 이용한 복합재료 AE신호 분석에 관한 연구)

  • Yu, Yeun-Ho;Choi, Jin-Ho;Kweon, Jin-Hwe
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.1
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    • pp.1-7
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    • 2007
  • As fiber reinforced composite materials are widely used in aircraft, space structures and robot arms, the study on non-destructive testing methods has become an important research area for improving their reliability and safety. AE (acoustic emission) can evaluate the defects by detecting the emitting strain energy when elastic waves are generated by the initiation and growth of crack, plastic deformation, fiber breakage, matrix cleavage, or delamination. In the paper, AE signals generated under uniaxial tension were measured and analyzed using the $8{\times}8$ matrix piezo electric sensor. The electronic circuit to control the transmitting distance of AE signals was designed and constructed. The optical data storage system was also designed to store the AE signal of 64channels using LED (light emitting diode) elements. From the tests, it was shown that the source location and propagation path of AE signals in composite materials could be detected effectively by the $8{\times}8$ matrix piezo electric sensor.

Technology of Flexible Transparent Conductive Electrode for Flexible Electronic Devices (유연전자소자를 위한 차세대 유연 투명전극의 개발 동향)

  • Kim, Joo-Hyun;Chon, Min-Woo;Choa, Sung-Hoon
    • Journal of the Microelectronics and Packaging Society
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    • v.21 no.2
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    • pp.1-11
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    • 2014
  • Flexible transparent conductive electrodes (TCEs) have recently attracted a great deal of attention owing to rapid advances in flexible electronic devices, such as flexible displays, flexible photovoltanics, and e-papers. As the performance and reliability of flexible electronics are critically affected by the quality of TCE films, it is imperative to develop TCE films with low resistivity and high transparency as well as high flexibility. Indium tin oxide (ITO) has been the most dominant transparent conducting material due to its high optical transparency and electrical conductivity. However, ITO is susceptible to cracking and delamination when it is bent or deformed. Therefore, various types of flexible TCEs, such as carbon nanotube, conducting polymers, graphene, metal mesh, Ag nanowires (NWs), and metal mesh have been extensively investigated. Among several options to replace ITO film, Ag NWs and metal mesh have been suggested as the promising candidate for flexible TCEs. In this paper, we focused on Ag NWs and metal mesh, and summarized the current development status of Ag NWs and metal mesh. The several critical issues such as high contact resistance and haze are discussed, and newly developed technologies to resolve these issues are also presented. In particular, the flexibility and durability of Ag NWs and metal mesh was compared with ITO electrode.

Development of the High-quality Coating System for the Steam Pipe of Ship (선박 스팀파이프용의 고내구성 도장 사양 개발 연구)

  • Lee, Sung-Kyun;Baek, Kwang-Ki;Hwang, Dong-Un;Song, Eun-Ha
    • Special Issue of the Society of Naval Architects of Korea
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    • 2006.09a
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    • pp.46-52
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    • 2006
  • For ships, heat resistant coating is applied on the aluminized steel pipe systems dealing with high temperature steam over $200^{\circ}C$. The coatings on these steam pipes should retain both heat resistance and anti-corrosion properties to provide long-term resistance against coating defects (rust, delamination and crack) under the harsh outdoor environment including repeated seawater wetting and condensation. Thus, it is important to improve the coating qualities and to reduce maintenance works for these steam pipe systems. In this study, five different commercial heat resistant coatings (A, B, C, D, E) were selected for evaluation. Various physical properties of these coatings were evaluated on the coatings applied on the aluminized steam pipes. FT-IR analysis was also employed to identify the factors contributing the degree of heat resistance and durability of each coating material. The results indicated that the heat resistance capacity of coatings increased with the increase of silicon content as well as the decrease of substituent content. Both products C and D showed the best coating qualifies, which can be standard coating systems for future steam pipe areas.

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A Study on Nondestructive Technique Using Laser Technique for Evaluation of Carbon fiber Reinforced Plastic (레이저를 이용한 탄소섬유강화 복합재료의 비파괴평가 기법에 관한 연구)

  • Choi, Sang-Woo;Lee, Joon-Hyun;Byun, Joon-Hyung;Seo, Kyeong-Cheol
    • Journal of the Korean Society for Nondestructive Testing
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    • v.25 no.2
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    • pp.103-109
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    • 2005
  • Fiber reinforced plastic material should be inspected in fabrication process in order to enhance quality by prevent defects such as delamination and void. Generally, ultrasonic technique is widely used to evaluate FRP. In conventional ultrasonic techniques, transducer should be contacted on FRP. However, conventional contacting method could not be applied in fabrication process and novel non-contact evaluating technique was required. Laser-based ultrasonic technique was tried to evaluate CFRP plate. Laser-based ultrasonic waves propagated on CFRP were received with various transducers such as accelerometer and AE sensor in order to evaluate the properties of waves due to the variation of frequency. Velocities of laser-based ultrasonic waves were evaluated for various fiber orientation. In addition, laser interferometry was used to receive ultrasonic wave in CFRP and frequency was analysed.

Nondestructive Evaluation of Nanostructured Thin Film System Using Scanning Acoustic Microscopy (초음파현미경을 이용한 나노 구조 박막 시스템의 비파괴평가)

  • Miyasaka, Chiaki;Park, Ik-Keun;Park, Tae-Sung
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.5
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    • pp.437-443
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    • 2010
  • In recent years, as nano scale structured thin film technology has emerged in various fields such as the materials, biomedical and acoustic sciences, the quantitative nondestructive adhesion evaluation of thin film interfaces using ultra high frequency scanning acoustic microscopy(SAM) has become an important issue in terms of the longevity and durability of thin film devices. In this study, an effective technique for investigating the interfaces of nano scale structured thin film systems is described, based on the focusing of ultrasonic waves, the generation of leaky surface acoustic waves(LSAWs), V(z) curve simulation and ultra high frequency acoustical imaging_ Computer simulations of the V(z) curve were performed to estimate the sensitivity of detection of micro flaws(i.e., delamination) in a thin film system. Finally, experiments were conducted to confirm that a SAM system operating at a frequency of 1 GHz can be useful to visualize the micro flaws in nano structured thin film systems.

Evaluation and Application of T-Ray Nondestructive Characterization of FRP Composite Materials (FRP 복합재료의 T-Ray 비파괴특성 평가 및 적용)

  • Im, Kwang-Hee;Hsu, David K.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.5
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    • pp.429-436
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    • 2010
  • Recently, (terahertz ray) applications have emerged as one of the most promising new powerful nondestructive evaluation (NDE) techniques. In this study, a new T-ray time-domain spectroscopy system was utilized for detecting and evaluating layup effect and flaw in FRP composite laminates. Extensive experimental measurements in reflection and thru-transmission modes were made to map out the T-ray images. Especially this was demonstrated in thick GFRP laminates containing double saw slots. In carbon composites the penetration of terahertz waves is limited to some degree and the detection of flaws is strongly affected by the angle between the electric field(E-field) vector of the terahertz waves and the intervening fiber directions. The artificial defects investigated by terahertz waves were bonded foreign material, simulated disbond and delamination and mechanical impact damage. The effectiveness and limitations of terahertz radiation for the NDE of composites are discussed.

Detection of Acoustic Signal Emitted during Degradation of Lithium Ion Battery (리튬이온전지의 열화손상에 의한 음향방출 신호 검출)

  • Choi, Chan-Yang;Byeon, Jai-Won
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.2
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    • pp.198-204
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    • 2013
  • Acoustic emission(AE) signal was detected during charge and discharge of lithium ion battery to investigate relationships among cumulative count, discharge capacity, and microdamages. AE signal was received during accelerated charge/discharge cycle test of a coin-type commercial battery. A number of AE signals were successfully detected during charge and discharge, respectively. With increasing number of cycle, discharge capacity was decreased and AE cumulative count was observed to increase. Microstructural observation of the decomposed battery after cycle test revealed mechanical damages such as interface delamination and microcracking of the electrodes. These damages were attributed to sources of the detected AE signals. Based on a linear correlation between discharge capacity and cumulative count, feasibility of AE technique for evaluation of battery degradation was suggested.

Bonding Quality of Cylindrical LVL and Surface Durability by Its Painting (원통형 단판적층재의 접착성 및 도장처리에 따른 표면내구성)

  • Suh, Jin-Suk;Kim, Jong-In;Hwang, Sung-Wook;Park, Sang-Bum
    • Journal of the Korean Wood Science and Technology
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    • v.40 no.6
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    • pp.418-423
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    • 2012
  • In order to develop the end use of cylindrical laminated veneer lumber (LVL) such as wooden crafts, the water proof-bonding strength, the resistance to abrasion and the surface hardness by painting the surface of LVL were investigated. The study results were as follows; The water proof-bonding strength through 5 cyclic test by boiling in water immersion and drying were favorable without delamination of glue line. Then the formulation of glue was resorcinol resin (100) to hardener of paraformaldehyde (5) by mixed weight percentage. The resistance to abrasion was relatively higher at cross section than tangential section. When tangential section of LVL was painted by UV protection oil, the resistance to abrasion was improved. In case of an cross section of LVL, the higher surface hardness appeared at larch core than radiata pine LVL. Also, in case of an tangential section of LVL, the higher surface hardness appeared at glue line than veneer side.

Planar (Rolling) Shear Strength of Structural Panels Using 5-point Bending Test (5점 휨하중 시험법을 사용한 구조용 판넬의 굴림전단강도)

  • Oh, Sei Chang
    • Journal of the Korean Wood Science and Technology
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    • v.46 no.5
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    • pp.425-436
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    • 2018
  • This study was conducted to evaluate the planar (rolling) shear strength of OSB (oriented strand board) panels and domestic plywood through 5 point bending test method in ASTM D2718 standard. The test specimens were prepared in parallel and perpendicular direction to major axis (along the length of panels) and tested up to failure, and failure modes were also examined. From the test results, rolling shear strength were found to be $1.32{\sim}1.94N/mm^2$ in parallel to major axis, and $1.46{\sim}1.99N/mm^2$ in perpendicular to major axis respectively. Little difference was found between parallel and perpendicular direction of rolling shear strength. There were no statistically significant differences in rolling shear strength between Canadian OSB and domestic plywood in the parallel direction, and between Chilean OSB and domestic plywood in the perpendicular direction. The shear failure was observed in all tested OSB panels, whereas shear failure, glue line delamination, and bending combined with shear failure were observed in the domestic plywood.

Unbalance Magnetron 스퍼터링 소스의 특성

  • 정재인;박형국;박성렬;이석연;염승호
    • Proceedings of the Korean Vacuum Society Conference
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    • 1999.07a
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    • pp.134-134
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    • 1999
  • 스퍼터링 소스는 전자기 박막 등 기능성 박막을 비롯하여 결질피막, 장식성 피막등의 제조에 이용되는 것으로 각종 증발원 중에서 가장 널리 사용되는 증발원이다. 70년대 이후 스퍼터링 소스는 마그네트론 스퍼터링으로 대표되는 방식이 사용되어 왔으며 지금까지도 가장 일반적인 방식이 되어 왔다. 마그네트론 스퍼터링 증발원은 증발율에서는 기술적인 향상이 이루어진 반면 이온화율의 향상은 그다지 이루어지지 않아 경질피막과 같은 화합물 피막의 특성 향상에는 한계를 드러내게 되었다. 그러다가 186년 Window 등 이 자장의 세기를 변형시킨 비평형 마그네트론 소스(Unbalanced Magnetron;UBM)를 처음 발표하여 이온화율의 향상이 가능하다는 것이 알려지면서 이에 대한 많은 연구가 진행되었다. UBM 소스는 마그네트론 스퍼터링 소스의 외부에 전자석을 설치하여 기판에 흐르는 이온의 양을 증가시킴으로써 소스와 기판사이의 거리를 증가시킬 수 있고 따라서, 복잡한 형상의 부품코팅이 가능하며 피막 특성을 향상시킬 수 있는 장점이 있다. 본 연구에서는 UBM 스퍼터링 소스를 설계, 제작하여 그 특성을 다양한 측면에서 조사하였다. 특히, 자작의 최적 설계를 통해 전자석의 조건을 도출하였음, Dual UBM 소스의 특성을 동시에 조사하였다. 자기장의 simulation에는 Quick field 프로그램을 이용하였고 기존의 방식과의 비교를 통해 최적의 조건을 도출하였다. 이를 바탕으로 inner pole의 크기를 30mm, outer pole의 크기를 26mm로 고정하여 설계하였고, 외부에 전자석이 설치된 UBM 소스를 제작하였다. 본 UBM 소스는 4" 타겟을 사용할 수 있으며 전자석의 조건을 10A까지 변화시켜 자기장의 세기를 변화시킬 수 있게 하였다. 제작된 소스의 동작조건 설정과 최적화를 위한 스퍼터링 장치를 함께 제작하여 UBM 소스의 최적 동작 조건을 도출하였다. 전자석의 전류가 4.5A일 때 Inner Pole과 Outer Pole의 자기장의 세기가 도일함을 알 수 있었다. 기판과 타겟의 거리가 200mm일 경우에 기판에 흐르는 전류밀도는 2mA/cm2이상이 됨을 확인하였다. 이 결과는 기존의 마그네트론 소스가 기판과 타겟사이의 거리가 100mm일 때 1mA/cm2 정도가 되는 것과 비교하면 이온화율이 획기적으로 향상된 것임을 알 수 있다.수 있다.

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