• Transactions of Materials Processing
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• v.25 no.6
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• pp.353-358
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• 2016

Direct energy deposition (DED) is an additive manufacturing technique that involves the melting of metal powder with a high-powered laser beam and is used to build a variety of components. In recent year, it can be widely used in order to produce hard, wear resistant and/or corrosion resistant surface layers of metallic mechanical parts, such as dies and molds. For the purpose of the hardfacing to achieve high wear resistance and hardness, application of high speed steel (HSS) can be expected to improve the tool life. During the DED process using the high-carbon steel, however, defects (delamination or cracking) can be induced by rapid solidification of the molten powder. Thus, substrate preheating is generally adopted to reduce the deposition defect. While the substrate preheating ensures defect-free deposition, it is important to select the optimal preheating temperature since it also affects the microstructure evolution and mechanical properties. In this study, AISI M4 powder was deposited on the AISI 1045 substrate preheated at different temperatures (room temperature to $500^{\circ}C$). In addition, the micro-hardness distribution, cooling rates, and microstructures of the deposited layers were investigated in order to observe the influence of the substrate preheating on the mechanical and metallurgical properties.

• Korean Journal of Materials Research
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• v.21 no.11
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• pp.623-627
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• 2011

This is a study on the distribution of acoustic emission parameters during a burst test for a type-II CNG vehicle fuel tank. A resonant AE sensor with a central frequency of 150 kHz was attached to the composite materials in the center of the fuel tank. The pressure was increased from 30 to 100% of the expected burst pressure and was maintained for 10 minutes at each level. Damage at 70% of expected burst pressure occurred by various damage mechanisms including fiber breakage and delamination, while that of below 60% only occurred by matrix crack initiation and growth. The count, duration and rise time of the AE signal at 60% of the expected burst pressure are distributed below 500, 5000 ${\mu}s$ and 300 ${\mu}s$, respectively. Then, at above 70% they increased with pressure by superimposing of individual AE signal generated at a nearby place. These results confirmed that the analysis of the distribution of AE parameters is an effective tool for estimating damage of a CNG fuel tank.

• Korean Journal of Materials Research
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• v.19 no.7
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• pp.391-396
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• 2009

2-dimensional silica-silica Continuous Fiber-reinforced Ceramic.matrix Composites (CFCCs) were fabricated by a sol-gel infilitration method that has a changing processing condition, such as the repetitions of infilitration. In order to investigate the relationship between the processing condition and the mechanical properties of composites, the mechanical properties of specimens were measured by means of a 4-point flexural strength test while the evidence of strength degradation were microstructurally characterized. There seemed to be a minimum density value that existed at which the delamination between the fabrics would not occur. In the case that the density of silica CFCCs exceeded 1.55 g/$cm^3$, the flexural strength also exceeded approximately 18 MPa at least. By applying the Minimum Solid Area (MSA) analysis of the porous structure, the correlation between the relative density and the mechanical properties of composites will be discussed.

• Advances in aircraft and spacecraft science
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• v.5 no.3
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• pp.319-334
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• 2018

In this study, the failure mode and energy absorption capabilities of a composite shock absorber device, during an emergency landing are evaluated. The prototype has been installed and tested in laboratory simulating an emergency landing test condition. The crash absorber presents an innovative configuration able to reduce the loads transmitted to a helicopter fuselage during an emergency landing. It consists of a composite tailored tube installed on the landing gear strut. During an emergency landing this crash absorber system should be able to absorb energy through a pre-designed deformation. This solution, compared to an oleo-pneumatic shock absorber, avoids sealing checks, very high values of the shock absorber pressure, and results to be lighter, easy in maintenance, inspect and use. The activities reported in this paper have become an attractive research field both from the scientific viewpoint and the prospect of industrial applications, because they offer benefits in terms of energy absorbing, weight savings, increasing the safety levels, and finally reducing the costs in a global sense.

• Structural Monitoring and Maintenance
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• v.2 no.3
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• pp.213-236
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• 2015

The paper presents an investigation into the mode conversion and scattering characteristics of guided waves at delaminations in laminated composite beams. A three-dimensional (3D) finite element (FE) model, which is experimentally verified using data measured by 3D scanning laser vibrometer, is used in the investigation. The study consists of two parts. The first part investigates the excitability of the fundamental anti-symmetric mode ($A_0$) of guided wave in laminated composite beams. It is found that there are some unique phenomena, which do not exist for guided waves in plate structures, make the analysis become more complicated. The phenomena are observed in numerical study using 3D FE simulations. In the second part, several delaminated composite beams are studied numerically to investigate the mode conversion and scattering characteristics of the $A_0$ guided wave at delaminations. Different sizes, locations and through-thickness locations of the delaminations are investigated in detail. The mode conversion and scattering phenomena of guided waves at the delaminations are studied by calculating reflection and transmission coefficients. The results show that the sizes, locations and through-thickness locations of the delaminations have significant effects on the scattering characteristics of guided waves at the delaminations. The results of this research would provide better understanding of guided waves propagation and scattering at the delaminations in the laminated composite beams, and improve the performance of guided wave damage detection methods.

• Structural Engineering and Mechanics
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• v.35 no.3
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• pp.335-348
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• 2010

Cutouts are often provided in structural and aircraft components for ventilation, for access, inspection, electric lines and fuel lines or sometimes to lighten the structure. This paper addresses the effects of cutout shape (i.e., circular, square, diamond, elliptical-vertical and elliptical-horizontal) and size on buckling and postbuckling response of quasi-isotropic (i.e., $(+45/-45/0/90)_{2s}$) composite laminate under uni-axial compression. The finite element method is used to carry out the investigation. The formulation is based on first order shear deformation theory and von Karman's assumptions are used to incorporate geometric nonlinearity. The 3-D Tsai-Hill criterion is used to predict the failure of a lamina while the onset of delamination is predicted by the interlaminar failure criterion. It is observed that for the smaller size cutout area there is no significant effect of cutout shape on load-deflection response of the laminate. It is also concluded that the cutout size has substantial influence on the buckling and postbuckling response of the laminate with elliptical-horizontal cutout, while this effect is observed to be the least in case of laminate with elliptical-vertical cutout.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.20 no.10
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• pp.72-79
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• 2021

A circular saw is an effective tool for cutting glass and carbon-fiber hybrid composites. This study investigated tool wear and cut quality when reusing saw blades. The carbide saws wear four times faster than the new ones, and polycrystalline diamond (PCD) is very resistant to tool wear, except at the end of its lifespan. The cut cross-section quality is affected by the blade type, tool wear, and spindle speed. Alternate top bevel (ATB)-type blades are suitable for cutting fiber-reinforced plastics, but triple-chip grind (TCG)-type blades are unsuitable because they cause fiber-pullout defects. Tool wear and low spindle speeds increase the occurrence of arc scratches, due to the rear saw blade. A microscopic examination showed that the burr, which is a mixture of fiber chips and epoxy matrix, was bonded on top, and glass-fiber delamination occurred on the bottom glass-fiber-reinforced polymer (GFRP) surface.

• Journal of Powder Materials
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• v.26 no.4
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• pp.305-310
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• 2019

In the present work, spheroidization of angular vanadium powders using a radio frequency (RF) thermal plasma process is investigated. Initially, angular vanadium powders are spheroidized successfully at an average particle size of $100{\mu}m$ using the RF-plasma process. It is difficult to avoid oxide layer formation on the surface of vanadium powder during the RF-plasma process. Titanium/vanadium/stainless steel functionally graded materials are manufactured with vanadium as the interlayer. Vanadium intermediate layers are deposited using both angular and spheroidized vanadium powders. Then, 17-4PH stainless steel is successfully deposited on the vanadium interlayer made from the angular powder. However, on the surface of the vanadium interlayer made from the spheroidized powder, delamination of 17-4PH occurs during deposition. The main cause of this phenomenon is presumed to be the high thickness of the vanadium interlayer and the relatively high level of surface oxidation of the interlayer.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.29 no.1
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• pp.19-23
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• 2019

The PMMA (polymethyl methacrylate)/clay nanocomposites were synthesized by in situ radical polymerizations with different clay contents (3 and 7 wt%) using microwave heating. The nanostructure, optical, and thermal properties of the synthesized PMMA/clay nanocomposites were measured by XRD, TEM, AFM, UV-vis, and TGA. It was found that the intercalated- or exfoliated structure of PMMA/clay nanocomposites was strongly dependent on the content of clay. Thus, the imposition of microwave-assisted polymerization facilitated a delamination process of layered silicates to achieve exfoliation state of interlayer distance. The PMMA/3 wt% C10A nanocomposite with well-dispersed and exfoliated clay nano-layers showed the good optical transparency similar to pure PMMA in this study. The thermal decomposition rates of the PMMA/clay nanocomposites become to be lower compared to that of the pure PMMA, indicating the intercalated- or exfoliated inorganic silicate has high thermal stability. A possible reason is that the thermally segmental motion of PMMA polymer into inorganic silicate interlayer spacing has increased the thermal stability of the PMMA/clay nanocomposites.

• Korean Journal of Materials Research
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• v.29 no.2
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• pp.106-115
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• 2019

Recently, metal cases are widely used in smart phones for their luxurious color and texture. However, when a metal case is used, electric shock may occur during charging. Chip capacitors of various values are used to prevent the electric shock. However, chip capacitors are vulnerable to electrostatic discharge(ESD) generated by the human body, which often causes insulation breakdown during use. This breakdown can be eliminated with a high-voltage chip varistor over 340V, but when the varistor voltage is high, the capacitance is limited to about 2pF. If a chip capacitor with a high dielectric constant and a chip varistor with a high voltage can be combined, it is possible to obtain a new device capable of coping with electric shock and ESD with various capacitive values. Usually, varistors and capacitors differ in composition, which causes different shrinkage during co-firing, and therefore camber, internal crack, delamination and separation may occur after sintering. In addition, varistor characteristics may not be realized due to the diffusion of unwanted elements into the varistor during firing. Various elements are added to control shrinkage. In addition, a buffer layer is inserted in the middle of the varistor-capacitor junction to prevent diffusion during firing, thereby developing a co-fired product with desirable characteristics.