• Title/Summary/Keyword: delamination.

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Stress Analysis of the Hard Disk with Overcoating Layer under the Contact with Head (헤드와의 접촉에 의한 오버코팅층을 포함한 하드 디스크의 응력 해석)

  • Lee, Gang-Yong;Yang, Ji-Hyeok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.4 s.175
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    • pp.946-954
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    • 2000
  • The purposes of the paper are to calculate stresses and strains of the disk with overcoating layer rotating quickly under normal loading and shear loading by contacting with head and to present material properties preventing the delamination between the disk and overcoating layer. The hard disk is modeled as two-layered disk composed with overcoating layer and the rest layers and the loading onto the disk is assumed axisymmetric. Solutions to equilibrium equations and compatibility equations are derived with the form of polynimial and Bessel function and coefficients satisfying boundary conditions are obtained differently for the case of body force, normal force and shear force. The risk of delamination are investigated for us to calculate the differences of strains at the interface between the disk and overcoating layer and the material properties preventing delamination are presented by calculating the differences of strains according to Young's modulus and density of disk.

Evaluation of Machining Characteristics of the Carbon Fiber Reinforced Plastic (CFRP) Composite by the Orthogonal Cutting (직교 절삭 기반 탄소섬유복합재 가공특성 관련 연구)

  • Kim, Yeong Bin;Kim, Min Ji;Park, Hyung Wook
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.6
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    • pp.439-445
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    • 2016
  • Carbon fiber reinforced plastic (CFRP) composites have been widely used due to their great strength, stiffness and light weight. However, due to its anisotropy and inhomogeneous properties the machining process of CFRP composites is typically more complex than that of regular metals. Since there are many defects, such as delamination and tool wear during the machining process of CFRP composites, the optimization of this process is essential in improving the productivity. In this study, orthogonal machining of CFRP composites was performed to identify the machining characteristics of these materials. In addition, an experimental observation of delamination was investigated through the use of scanning electron microscopy (SEM). In these experiments, the cutting forces were measured and analyzed to determine the difference between machining of CFRP composites and metals. The comparison between the numerical models and experimental results was performed in terms of the maximum cutting forces.

Improvement of Out-of-Plane Impact Damage Resistance of CFRP Due to Through-the-Thickness Stitching

  • Yoshimura, Akinori;Nakao, Tomoaki;Takeda, Nobuo
    • Advanced Composite Materials
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    • v.18 no.2
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    • pp.121-134
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    • 2009
  • The present study investigated, both experimentally and numerically, the improvement of low-velocity impact damage resistance of carbon fiber reinforced plastic (CFRP) laminates due to through-the-thickness stitching. First, we conducted drop-weight impact tests for stitched and unstitched laminates. The results of damage inspection confirmed that stitching did improve the impact damage resistance, and revealed that the improvement effect became greater as the impact energy increased. Moreover, the stitching affected the through-the-thickness damage distribution. Next, we performed FEM analysis and calculated the energy release rate of the delamination crack using the virtual crack closure technique (VCCT). The numerical results revealed that the stitching affected the through-the-thickness damage distribution because the stitch threads had a marked effect on decreasing both the modes I and II energy release rate around the bottom of the laminate. Comparison of the results for models that contained delaminations of various sizes revealed that the energy release rate became lower as delamination size increased; therefore the stitching improved the impact resistance more effectively when the impact energy was higher.

Effects of Impact Loading Rate on the Delamination Behavior of Composite Laminates (복합적층판의 층간파괴에 미치는 충격하중속도의 효과)

  • Choe, Nak-Sam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.11 s.170
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    • pp.1886-1895
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    • 1999
  • The delamination behavior of multidirectional carbon-fiber/epoxy composite laminates under 10NA intermediate and high rates of test, up to rate of about 11.4m s has been investigated using the double cantilever beam specimens. The mode I loading under rates above l.0m/s showed considerable dynamic effects on the load-time curves and thus higher values of the average crack velocity than that expected from a simple proportional relationship with the test rate. The modified beam analysis utilizing only the opening displacement and crack length exhibited an effective means for evaluating the dynamic fracture energy $G_{IC}$. Based on the assumption of constant flexural modulus, values of $G_{IC}$ at the crack initiation and arrest were decreased with an increase of the test rate up to 5.7m/s, but the maximum $G_{IC}$ was increased at 11.4m/s.

Modeling of Debonding Detection Using Microstrip Patch Antenna (마이크로스트립 패치 안테나를 이용한 박리 탐사 모델링)

  • Rhim Hong-Chul;Lee Hyo-Seok;Woo Sang-Kyun;Song Young-Chul
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2006.04a
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    • pp.35-39
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    • 2006
  • With a growing concern about the state of infrastructure worldwide, the demand for the development of reliable nondestructive testing techniques (NDT) is ever increasing. Among possible NDT techniques. microwave method is proven to be effective in fast and non-contact inspection of concrete structures and inclusions inside concrete. It is also found that the microwave method has a potential in detecting the delamination between fiber reinforced polymer (FRP) plate and concrete. On the other hand, ultrasonic method can be another way to find the delamination. In this paper, the research work needed for the development of a reliable microwave method and ultrasonic method is studied in actual measurements of concrete specimens reinforced with FRP. Concrete specimens are made with FRP and artificial delamination inside. A microwave measurement system with horn antennas with high center frequency and broad frequency bandwidth are used to image inside concrete specimens for the detection of debonding. between concrete and FRP. Also, the equipment of ultrasonic method which is commercialized are used at the same condition. Both of the results are analyzed in comparison of each other. Microwave and ultrasonic methods have been used for the detection of debonding between concrete and fiber-reinforced plastic (FRP).

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High-cycle fatigue characteristics of quasi-isotropic CFRP laminates

  • Hosoi, Atsushi;Arao, Yoshihiko;Karasawa, Hirokazu;Kawada, Hiroyuki
    • Advanced Composite Materials
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    • v.16 no.2
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    • pp.151-166
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    • 2007
  • High-cycle fatigue characteristics of quasi-isotropic carbon fiber reinforced plastic (CFRP) laminates [-45/0/45/90]s up to $10^8$ cycles were investigated. To assess the fatigue behavior in the high-cycle region, fatigue tests were conducted at a frequency of 100 Hz, since it is difficult to investigate the fatigue characteristics in high-cycle at 5 Hz. Then, the damage behavior of the specimen was observed with a microscope, soft X-ray photography and a 3D ultrasonic inspection system. In this study, to evaluate quantitative characteristics of both transverse crack propagation and delamination growth in the high-cycle region, the energy release rate associated with damage growth in the width direction was calculated. Transverse crack propagation and delamination growth in the width direction were evaluated based on a modified Paris law approach. The results revealed that transverse crack propagation delayed under the test conditions of less than ${\sigma}_{max}/{\sigma}_b$ = 0.3 of the applied stress level.

Hygrothermal Fracture Analysis of Plastic IC Package in Reflow Soldering Process (리플로 납땜 공정에서 플라스틱 IC 패키지의 습기 및 열로 인한 파손문제 해석)

  • Lee, Kang-Yong;Lee, Taek-Sung;Lee, Kyung-Seob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.4
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    • pp.1347-1355
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    • 1996
  • The purpose of this paper is to evaluate the delamination and fracture integrity of the IC plastic package under hygrothermal loading by stress analysis and fracture mechanics approaches. The plastic SOJ package with a dimpled diepad under the reflow slodering process of IR heating type is considered. On the package without a crack, the stress variation according to the change of the design variables such as the material and shape of the package is calculated and the possibility of delamination is considered. For the model fully delaminated between the chip and diepad, J-integrals are calculated for the various design variables and the fracture integrity is discussed. From the results, optimal design values of variables to prevent the delamination and fracture of IC package are obtained. In this study, FDM program to obtain the vapor pressure from the content of moisture absorbed into the package is developed.

Characteristics of Low Velocity Impact Responses due to Interface Number and Stacking Sequences of CFRP Composite Plates (CFRP 복합적층판의 적층배향.계면수에 따른 저속충격특성)

  • Im, Kwang-Hee;Park, No-Sick;Ra, Seung-Woo;Kim, Young-Nam;Lee, Hyun;Sim, Jae-Ki;Yang, In-Young
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.6
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    • pp.48-56
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    • 2001
  • In this paper, this study aims at the evaluation on the characteristics of CFRP laminate plates using a falling weight impact tester. The experiment was conducted on several laminates of different orientation. A system was built far measur- ing the impact strength of CFRP laminates in consideration of stress wave propagation theory using a falling weight impact tester. Delamination areas of impacted specimens for the different ply orientation were measured with ultrasonic C- scanner to find correlation between impact energy and delamination area. Absorbed energy of quasi-isotropic specimen having flour interfaces was higher than that of orthotropic laminates with two interfaces. The more interfaces, the greater the energy absorbed. The absorbed energy oft hybrid specimen containing a GFRP layer was higher than that of normal specimens.

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Lifetime Performance of EB-PVD Thermal Barrier Coatings with Coating Thickness in Cyclic Thermal Exposure

  • Lu, Zhe;Lee, Seoung Soo;Lee, Je-Hyun;Jung, Yeon-Gil
    • Korean Journal of Materials Research
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    • v.25 no.10
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    • pp.571-576
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    • 2015
  • The effects of coating thickness on the delamination and fracture behavior of thermal barrier coating (TBC) systems were investigated with cyclic flame thermal fatigue (FTF) and thermal shock (TS) tests. The top and bond coats of the TBCs were prepared by electron beam-physical vapor deposition and low pressure plasma spray methods, respectively, with a thickness ratio of 2:1 in the top and bond coats. The thicknesses of the top coat were 200 and $500{\mu}m$, and those of the bond coat were 100 and $250{\mu}m$. FTF tests were performed until 1140 cycles at a surface temperature of $1100^{\circ}C$ for a dwell time of 5 min. TS tests were also done until more than 50 % delamination or 1140 cycles with a dwell time of 60 min. After the FTF for 1140 cycles, the interface microstructures of each TBC exhibited a sound condition without cracking or delamination. In the TS, the TBCs of 200 and $500{\mu}m$ were fully delaminated (> 50 %) within 171 and 440 cycles, respectively. These results enabled us to control the thickness of TBC systems and to propose an efficient coating in protecting the substrate in cyclic thermal exposure environments.

Damage Detection in Composite Laminates using Tapping Sound (태핑음을 이용한 복합적층판의 손상검출)

  • Kim, Sung-Joon;Hong, Chang-Ho
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.37 no.11
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    • pp.1089-1095
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    • 2009
  • The radiated sound pressure induced by tapping test is obtained by solving the Rayleigh integral equation. For structurally radiated sound, the sound field is directly coupled to the structural motion. Therefore the impact response should be analyzed. In this paper, the delamination model is used to analyze the impact response of delaminated composite laminates. And efficient spring-mass model has been proposed to model hammer shaped impactor. Predicted sound pressure histories are compared with test data. The influence of damage on the sound pressure and impacted force history of laminates were investigated. The results show that both radiated sound pressure and impact force history are strongly influenced by delamination on laminates. As a result, it is shown that the presented sound based tapping method was found to be reliable for detecting the damage in composite laminate.