• Title/Summary/Keyword: deformation strength($S_D$)

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Effect of Microstructure on the Damping Capacity and Tensile Properties of Fe-Al-Mn Alloys (Fe-Al-Mn 합금의 진동감쇠능 및 인장성질에 미치는 미세조직의 영향)

  • Son, D.U.;Kim, J.H.;Lee, J.M.;Kim, I.S.;Kim, H.C.;Kang, C.Y.
    • Journal of Power System Engineering
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    • v.8 no.4
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    • pp.31-37
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    • 2004
  • The damping capacity and strength of Fe-2Al-26Mn alloys have been studied for the development of new materials with high strength and damping capacity. Particularly, the effect of ${\alpha}'\;and\;{\varepsilon}$ martensite phase, which constitutes the microstructure of cold rolled Fe-Al-Mn alloys, has been investigated in terms of the strength and damping capacity of the alloys. The damping capacity rises with increasing the degree of cold rolling and reveals the maximum value at 25% reduction. The damping capacity is strongly affected by the volume fraction of ${\varepsilon}$ martensite, while the other phases, such as ${\alpha}'$ martensite and austenite phase, actually exhibit little effect on damping capacity. Considering that tensile strength increases and elongation decreases with increasing the volume fraction of ${\alpha}'$ martensite, it is proved that tensile strength is mainly affected by the amount of ${\alpha}'$ martensite.

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Development of Optimum Shape Forming Technology of Angle Ring and Cap for 154 kV Transformer Insulation (154 kV급 변압기 절연물 앵글링과 캡의 최적성형 기술 개발)

  • Suh, Wang-Byuck;Kim, Jong-Won;Ryu, Jung-Soo;Bae, Dong-Ho
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.23 no.11
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    • pp.880-885
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    • 2010
  • The Angle Ring and Cap which is called pressboard are settled at the primary and secondary coil winding of 154 kV transformer that can reduce effectively distance of insulation. As it has not manufactured pressboard of Angle Ring and Cap for high voltage grade, insulation components industry especially high voltage transformer has not participate in a competition with worldwide yet. That's why is difficult to make an specialized shape of insulation components of high voltage grade. Therefore it has finally completed to make an deformation manufacturing utility using an bellowed special analysis tools. This study that uses various analysis program determining optimum shape about insulation of Angle Ring and Cap which is related life of high voltage transformer. In addition to develop forming equipment with an specialized five steps pressing. That is also based on the mechanical strength evaluation and test, it is investigated optimized processing components.

A Forging Analysis and Mechanical Properties Evaluation of Superalloy Exhaust Valve Spindle (초내열 합금 배기 밸브 스핀들 단조 해석 및 기계적 특성 평가)

  • Choi, S.G.;Oh, J.S.;Jeong, H.S.;Cho, J.R.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.84-88
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    • 2009
  • The nickel-based alloy Nimonic 80A possesses strength, and corrosion, creep and oxidation resistance at high temperature. The exhaust valves of low speed diesel engines are usually operated at temperature levels of 400-$600^{\circ}C$ and high pressure to enhance thermal efficiency and exposed to the corrosion atmosphere by the exhaust gas. Also, the exhaust valve is subjected to repeated thermal and mechanical loads. So, the nickel-based alloy Nimonic 80A was used for the large exhaust valve spindle. It is composed a 540mm diameter head and a 125mm diameter stem. It is developed large products by hot closed-die forging. Manufacturing process analysis of the large exhaust valve spindle was simulated by closed die forging with hydraulic press and cooled in air after forging. The preform was heated to $1080^{\circ}C$ Numerical calculation was performed by DEFORM-2D, a commercial finite element code. Heat transfer can be coupled with the deformation analysis in a non-isothermal deformation analysis. Mechanical properties of the large exhaust valve spindle were evaluated by the variety of tests, including microstructure observation, tensile, as well as hardness and fatigue tests, were conducted to evaluate the mechanical properties for head part of exhaust valve spindle.

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Evaluation of Breakdown Strength on the Locally Dented Power Cable (초고압 XLPE 케이블의 국부적 늘림에 대한 파괴강도 고찰)

  • Kim, Y.H.;Lee, S.J.;Cho, D.H.
    • Proceedings of the KIEE Conference
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    • 2001.11a
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    • pp.251-254
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    • 2001
  • Internal and external forces may be applied on the power cable in the both process of transportation and installation. Even though the EHV power cables have the structure of metal sheath and plastic jacket etc. to minimize these negative influences, the unusual forces result in the unexpected deformation of the cable. Compressing moulded XLPE model cable sheets were prepared and locally dented with round-edge and square-edge tools. All data were analyzed employing Weibull distribution. The breakdown strength of dented molded specimens showed lower values than the normal ones by 10-60%.

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An Experimental Study on Suction Force of Plate Anchor Embedded in Bentonite (벤토나이트에 근입된 앵커의 흡입력에 관한 실험적 연구)

  • 이준대
    • Journal of the Korean Society of Safety
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    • v.16 no.2
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    • pp.97-102
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    • 2001
  • Anchors are often used in construction of foundations such as transmission towers to resist uplifting forces. When plate anchors are embedded in soft clay, they may undergo a deformation under the pressure of sustained load. In soft saturated clays, the suction force can be a large par of the ultimate uplift capacity. This study is to present recent laboratory model test results conducted to evaluate the nature of variation of the suction force for plate anchors with shear strength and embedment ratio. The ratio of F$_{s}$Q$_{n}$ versus H/D in bentonite decreases with the increase of the embedment ratio.o.o.

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Estimation of Mechanical Representative Elementary Volume and Deformability for Cretaceous Granitic Rock Mass: A Case Study of the Gyeongsang Basin, Korea (경상분지 백악기 화강암 암반에 대한 역학적 REV 및 변형특성 추정사례)

  • Um, Jeong-Gi;Ryu, Seongjin
    • The Journal of Engineering Geology
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    • v.32 no.1
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    • pp.59-72
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    • 2022
  • This study employed a 3-D numerical analysis based on the distinct element method to estimate the strength and deformability of a Cretaceous biotite granitic rock mass at Gijang, Busan, Korea. A workflow was proposed to evaluate the scale effect and the representative elementary volume (REV) of mechanical properties for fractured rock masses. Directional strength and deformability parameters such as block strength, deformation modulus, shear modulus, and bulk modulus were estimated for a discrete fracture network (DFN) in a cubic block the size of the REV. The size of the mechanical REV for fractured rock masses in the study area was determined to be a 15 m cube. The mean block strength and mean deformation modulus of the DFN cube block were found to be 52.8% and 57.7% of the intact rock's strength and Young's modulus, respectively. A constitutive model was derived for the study area that describes the linear-elastic and orthotropic mechanical behavior of the rock mass. The model is expected to help evaluate the stability of tunnels and underground spaces through equivalent continuum analysis.

Re-distribution of Welding Residual Stress Due to Tensile Pre-load and Its Effects on Fatigue Strength in Padding Plate Weldment (Padding plate 용접구조의 인장 정하중 이력에 의한 용접잔류응력 변화 및 피로강도에의 영향)

  • S.W. Kang;Y.W. Kim;W.S. Kim;D.H. Kim
    • Journal of the Society of Naval Architects of Korea
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    • v.38 no.4
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    • pp.75-82
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    • 2001
  • Static loadings on ship structure induced either by water pressure before service such as a tank test and ballasting or by cargo pressure during first laden voyage cause relatively much greater stress than dynamic loadings induced by wave. With these static pre-loadings, the initial residual stresses around welded joint, where fatigue strength is concerned(in most cases, where stress concentration occurs) are expected to be shaken-down in a great extent by the elasto-plastic deformation behavior of material. Therefore, it is more resonable to assess the fatigue strength of ship structure with S-N data which have taken into account the effect of shaken-down residual stresses(re-distributed stresses) on the fatigue strength. In this research work, the re-distribution of residual stresses by the tensile pre-loading is measured using an ordinary sectioning method for specimens of padding plate weldment. Fatigue tests are performed also to evaluate the fatigue strength of the both as-welded and pre-loaded specimens.

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Forging Process Design of Aluminium Alloys for Aircraft Parts (항공기용 알루미늄부품의 단조 공정설계연구)

  • Kwon Y. M.;Song J. I.;Lee Y. S.;Lee J. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.10a
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    • pp.90-93
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    • 2000
  • Al ally 7050 has been developed for higher strength and improved property against stress-corrosion cracking. Since the use of this alloy becomes more important for forged aircraft structural components. $\phi$ 65mm extruded billet has been forged for a highly-stressed aircraft parts. After forging processing and heat treatment, the forged parts showed undesirable microstructure caused by severe local grain coarsening at the surface layer and heavily-localized metal flow, the analysis of resulted in degraded mechanical properties. The above results have been compared to simulation by using the DEFORM-3D and those showed the thermomechamical processing must be optimized in terms of forging temperature, strain rate and deformation amount. To prevent the grain coarsening at the surface layer $\varepsilon$ heavily-localized grain flows.

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Evaluation for Application of Warm-mix Asphalt Concrete for Rural Road Pavement (농촌 도로 포장용 준고온 아스팔트 콘크리트 적용 평가)

  • Lee, Sungjin;Kim, Kwang W.;Kim, Sungun
    • Journal of The Korean Society of Agricultural Engineers
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    • v.63 no.2
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    • pp.41-50
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    • 2021
  • The asphalt pavement industry has introduced the warm-mix asphalt (WMA) as a mean of energy saving and environmentally safe technology, because the WMA mixture can be mixed and compacted at 30℃ lower than conventional hot-mix asphalt (HMA) at 160℃ or higher. The implementation of WMA can be a good option for paving operations for rural road in remote place, not only due to energy saving and environmental issues, but also lower working temperature. Using WMA technology, the cooled-down asphalt mixture can be still compacted to meet the quality requirement in narrow winding rural road in remote places. Therefore, this study is designed to evaluate engineering properties of WMA binders and concretes, which were prepared for rural road pavement. The objective of the study was to evaluate and suggest proper fundamental properties level of the WMA concrete for rural road pavement. The kinematic viscosity test result indicated that the WMA binders used in this study were effective for compaction at lower temperature, i.e., at 115℃, compared to the HMA binder. According to strength property analyses, it was found that the WMA concrete was acceptable for rural road pavement even though it was compacted at 30℃ lower level. Since the deformation strength (SD) of 3.2 MPa was found to satisfy rutting and cracking resistance minimum guidelines, this value was suggested as a minimum SD value for rural road pavement, considering lack of maintenance program for rural area.

The Penetration Characteristics of CFRP Laminated Shells on the Change of Stacking Sequences and Curvatures (적층구성 및 곡률 변화에 따른 CFRP 적층쉘의 관통특성)

  • Cho, Young-Jea;Kim, Young-Nam;Yang, In-Young
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.1
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    • pp.79-85
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    • 2006
  • CFRP(Carbon Fiber Reinforced Plastics) of the advanced composite materials as structural materials for vehicle, has a wide application in light-weigh structural materials of airplanes, ships and automobiles because of high strength and stiffness, However, there is a design variable to be considered in practical application of the laminate composite materials, these materials are vulnerable to transverse impact. This paper is to study the effects of stacking sequence and curvature on the penetration characteristics of composite laminate shell. They are stacked to $[0_3/90_3]S,\;[90_3/0_3]s\;and\;[0_2/90_3/0]s,\;[90_2/0_3/90]s$ and their interlaminar number two and four. They are manufactured to various curvature radius (R=100, 150, 200mm and $\infty$), When the specimen is subjected to transverse impact by a steel ball, the velocity of the steel ball was measured both before and after impact by determing the time for it to pass two ballistics-screen sensors located a known distance apart. The critical penetration energy of specimen A and B with less interfaces were a little higher than those of C and D. As the curvature increases, the critical penetration energy increases linearly because the resistance to the in-plane deformation as well as bending deformation increases, which need higher critical penetration energy. The specimen A and C have higher critical penetration energy than B and D because of different stacking sequences. We examined crack length through a penetration test. For the specimen A with 2interfaces, the longest circumferential direction crack length were observed on the first interface from the impact point. For the specimen B 4-interface, the longest circumferential direction crack length were observed on the second interface from the impact point.