• 제목/요약/키워드: deformation path

검색결과 171건 처리시간 0.03초

Metal forming analysis using meshfree-enriched finite element method and mortar contact algorithm

  • Hu, Wei;Wu, C.T.
    • Interaction and multiscale mechanics
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    • 제6권2호
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    • pp.237-255
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    • 2013
  • In this paper, a meshfree-enriched finite element method (ME-FEM) is introduced for the large deformation analysis of nonlinear path-dependent problems involving contact. In linear ME-FEM, the element formulation is established by introducing a meshfree convex approximation into the linear triangular element in 2D and linear tetrahedron element in 3D along with an enriched meshfree node. In nonlinear formulation, the area-weighted smoothing scheme for deformation gradient is then developed in conjunction with the meshfree-enriched element interpolation functions to yield a discrete divergence-free property at the integration points, which is essential to enhance the stress calculation in the stage of plastic deformation. A modified variational formulation using the smoothed deformation gradient is developed for path-dependent material analysis. In the industrial metal forming problems, the mortar contact algorithm is implemented in the explicit formulation. Since the meshfree-enriched element shape functions are constructed using the meshfree convex approximation, they pose the desired Kronecker-delta property at the element edge thus requires no special treatments in the enforcement of essential boundary condition as well as the contact conditions. As a result, this approach can be easily incorporated into a conventional displacement-based finite element code. Two elasto-plastic problems are studied and the numerical results indicated that ME-FEM is capable of delivering a volumetric locking-free and pressure oscillation-free solutions for the large deformation problems in metal forming analysis.

용접순서와 자중이 소조립 부재의 용접변형에 미치는 영향 (Effect of Welding Sequence and Self-Weight on Welding Deformation in Ship's Small Component Fabrication)

  • 박정웅;한명수
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 2005년도 춘계 학술발표회 논문집
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    • pp.601-606
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    • 2005
  • Welding deformations are affected by various factors. This research investigates effects of welding sequence and self-weight on welding deformation. According to the results by equivalence load method, magnitude of welding deformation with self-weight is about twice one without self-weight on parallel weld path component. But welding deformation with the components used in this research are not affected by welding sequence

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진공점진성형에서 복합공구경로가 차량용 외판부 도어패널의 변형특성에 미치는 영향 분석 (Deformation Characteristics of an Automotive Outer Door Panel by Vacuum-assisted Incremental Sheet Forming using Multi-tool paths)

  • 윤형원;박남수
    • 소성∙가공
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    • 제32권4호
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    • pp.208-214
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    • 2023
  • This paper discusses the deformation characteristics of a scaled-down automotive outer door panel with vacuum-assisted incremental sheet forming. The vacuum condition between the die and Al6052-H32 sheet with a thickness of 1.0 mm is reviewed with the goal of improving the geometrical accuracy of the target product. The material flow according to the forming tool path, including the multi-tool path and conventional contour tool path, is investigated considering the degradation of the pillow effect. To reduce friction between the tool and the sheet during incremental forming, automotive engine oil (5W-30) is used as a lubricant, and the strain field on the surface of the formed product is analyzed using ARGUS. By comparing the geometry and material flow characteristics of products under different test conditions, it is confirmed that the product surface quality can be significantly improved when the vacuum condition is employed in conjunction with a multi-tool path strategy.

다양한 응력경로에 따른 정규압밀 점성토의 변형특성 고찰 (A Consideration on Deformation Characteristics of Normally-Consolidated Clays by Various Stress Paths)

  • 김창엽;정충기
    • 한국지반공학회논문집
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    • 제15권1호
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    • pp.161-173
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    • 1999
  • 연약점성토지반의 압밀침하량 산정을 위해 현장에서 널리 사용되고 있는 표준압밀시험이나 Skempton과 Bjerrum의 압밀침하량 보정법은 현장의 재하조건이나 변형양상이 1차원적이 아닌 경우에는 실제 흙 요소의 응력상태나 변형거동을 정확하게 모사하지 못하는 한계를 가지고 있다. 본 논문에서는 응력경로의 자동제어가 가능한 자동화 삼축시험기를 이용하여 정규압밀상태로 성형된 kaolinite 시료에 대해 다양한 응력경로를 적용하는 실험적 연구를 수행하였으며, 그 결과로부터 합리적인 침하량 평가의 근거가 되는 다양한 응력경로하에서의 탄성변형, 압밀변형, 이차압축변형, 간극수압의 발생 및 소산 거동을 분석하였다. 이와 함께 이러한 응력경로시험의 결과를 기존의 일차원 압밀시험의 결과와 비교함으로써 기존 침하량 산정방법들의 한계와 문제점을 명확히 고찰하였다.

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용접과 밀링을 이용한 쾌속조형법의 응용과 열변형 해석 (Application of Rapid prototyping for welding and milling, and Heat deformation for FEM)

  • 류연화;최우천;송용억;박세형;조정권;신승환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.339-343
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    • 2000
  • Rapid prototyping for welding and milling is a hybrid approach that makes use of welding as additive and conventional milling as subtractive technique. For two years this concept has been used to verify manufacturing mold and mechanical parts successfully. In latest new fabrication methods. For example, manufacturing mold for two sort of materials and shell fabrication, have been applied to the concept in KIST. This methods will be an alternative proposal in rapid prototyping. Metal deposition for welding causes the part to deform. It is a handicap in our proceeding. To overcome this problem, in this paper, we represent an optimal welding path for FEM analysis. Eight paths are tried to this and the value of deformation is average and standard deviation in four points'. Then we can compare with eight cases and select the optimal path.

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이중 곡률을 갖는 판재 성형을 위한 롤셋(Roll Set) 성형 공정 개발 (Development of a Forming Process using the Roll Set for the Manufacture of a Doubly Curved Sheet Metal)

  • 윤석준;양동열
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2002년도 춘계학술대회 논문집
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    • pp.44-47
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    • 2002
  • In order to make a doubly curved sheet metal effectively, a sheet metal forming process has been developed by adopting the flexibility of the incremental forming process and the principle of bending deformation which causes slight deformation to thickness. The developed process is an unconstrained forcing process with no holder. For this study, the experimental equipment is set up with the roll set which consists of two pairs of support rolls and one center roll. In the experiments using aluminum sheets and FEM simulation, it is found that the curvature of the formed sheet metal is determined by controlling the distance between supporting rolls in pairs and the forming depth of the center roll. The FEM simulation of the forming process using the roll set along the one path shows the distributions of the curvatures in two directions along the path, and gives information about the characteristics of the proposed forming process.

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정규압밀 포화점성토의 응력경로에 따른 변형특성 (Stress Path Dependent Deformation Characteristics of A Normally Consolidated Saturated Cohesive Soil)

  • 권오엽;정인준
    • 한국지반공학회지:지반
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    • 제5권2호
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    • pp.45-56
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    • 1989
  • 정규압밀 점성토의 응력-변형 거동은 응력경로에 의하여 어떠한 영향을 받게 되는가를 규명하기 위하여, 실험실에서 인위적으로 압밀한 Kaolin정성토 공시체를 사용하여 현위치 응력상태인 연. 응 역상태로 압밀하고, 여러가지 서로 다른 응력경로를 따라 삼축추축 배수시험을 행하였다. 그 결과, 응력증가비가 특정한 값, 곧 임계응력증가비를 가질 때 응력-변형 거동은 거의 녹형의 형태로 나타나고, 그 이상이 되면 응력의 증가와 더불어 재료의 성질이 강화되는 변형경화 현상을 나타내고 있음을 알 수 있었다. 본 연구에서는, 이러한 변Wi초화 현상을 보이는 응력-변형 거동을 Drnevich의 쌍유선 함수의 개념을 적용하여 모델화 하였으며, 이를 축대칭 하중을 받고있는지반의 응력경로를 고려한 여밀침하 계산에 적용하는 방법을 제시하였다.

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Dynamic strain aging 에 의한 국소변형의 perturbation analysis (Perturbation analysis of localized deformation by dynamic strain aging)

  • 양승용
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.96-100
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    • 2003
  • In the tensile loading of sheet metals made from polycrystalline aluminum alloys, a single deformation band appears inclined to the elongation axis in the early stage of plastic deformation, and symmetric double bands are observed in the later stage. This character of the localized deformation bands has been analyzed by a perturbation method. Macroscopic slip modes composed of slip planes and slip directions were assumed to describe the tensile and shear strains. Along time integration path, the value of the perturbation growth parameter was checked to find at which angle to the elongation axis the localized deformation bands are generated. It was shown that the mode of the localized deformation is related to asymmetry of material property.

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휨-전단 파괴의 한정 연성도 모형 (Deformability models for flexural-shear failure of limited ductility)

  • 홍성걸
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2006년도 추계 학술발표회 논문집
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    • pp.261-264
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    • 2006
  • Deformability of RC members in shear after flexural yielding is limited and controlled by governing failure modes and material strength. Shear strength of members in D-regions has been explained by a direct load path (direct strut or arch action) and indirect load path (fan action or truss action). Indirect load path including truss action and fan action rely on bond along tension ties. Generally, superposition of two actions results in total shear strength when shear failure modes control. The ultimate deformation depends on controlling failure modes and thereby, their force transfer patterns. Proposed models are capable of explaining of limited deformability of RC members in D-regions.

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Effect of Die-upset Process on Magnetic Properties and Deformation Behavior of Nanostructured Nd-Fe-B Magnets

  • Zhao, R.;Zhang, W.C.;Li, J.J.;Wang, H.J.;Zhu, M.G.;Li, W.
    • Journal of Magnetics
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    • 제16권3호
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    • pp.294-299
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    • 2011
  • Nd-Fe-B high performance magnets were prepared by die-upset forging. The effects of the deformation parameters on magnetic properties and flow stress were studied. Deformation temperatures in the range of $600{\sim}900^{\circ}C$ enable to achieve an effective anisotropy and temperature $800^{\circ}C$ proves to be suitable for deformation of Nd-Fe-B magnets. The amount of c-axis alignment along the press direction seems to depend on the amount of deformation and a saturation behavior is shown at deformation ratio of 75%. Magnetic properties are also related to strain rate, and maximum energy product is attained at an optimum strain rate of ${\varphi}=1{\times}10^{-2}s^{-1}$. By analyzing the relationship of stress and strain at different deformation temperature during die-upset forging process, deformation behavior of Nd-Fe-B magnets was studied and parameters for describing plastic deformation were obtained. Nd-rich boundary liquid phase, which is additionally decreasing the flow stress during deformation, is supposed to play the role of diffusion path and enhance the diffusion rate.