• 한국분말재료학회지
• /
• 제15권1호
• /
• pp.23-30
• /
• 2008

Ni-20Cr-20Fe-5Nb alloy with or without $Y_2O_3$ was manufactured by mechanical alloying process and consolidated by spark plasma sintering (SPS). The grain size of the alloy with $Y_2O_3$ was smaller than that of alloy without $Y_2O_3$ which results from the effect of $Y_2O_3$ suppressing grain growth. The tensile strength at room temperature was increased by the addition of $Y_2O_3$ but decreased abruptly at temperature above $600^{\circ}C$. It seems to result from the change of deformation mechanism due to fine grain size, that is, grain boundary sliding is predominant at above $600^{\circ}C$ while internal dislocation movement is predominant at below $600^{\circ}C$. After conventional heat treatment process of solution treatment and aging, a small amount of ${\delta}(Ni_3Nb)$ phase was formed in Ni-20Cr-20Fe-5Nb alloy while a large amount of ${\gamma}"(Ni_3Nb)$ was formed in Inconel 718 in the previous report. This is due to exhaustion of Nb content by the formation of NbC during consolidation.

• 한국산학기술학회논문지
• /
• 제18권6호
• /
• pp.263-268
• /
• 2017

상용 마그네슘 합금의 경우, 상온에서 낮은 성형성을 갖기 때문에, 온간 성형 조건 하에서 성형 공정을 수행하는 것이 일반적이다. 마그네슘 합금은 온간 성형 과정 중에 동적 재결정(dynamic recrystallization, DRX)이 발생하여, 초기 결정립 사이즈가 급격하게 작아지며, 내부 전위 밀도가 낮아지게 된다. 이에 따라, 유동 응력 곡선은 세 단계의 복잡한 변형 경화 및 연화 현상을 보이게 된다. 첫 번째 구간에서는 변형률이 증가함에 따라, 가공 경화에 의해 응력이 증가하는 경향을 보이며, 두 번째 구간에서는 동적 재결정 현상에 의한 가공 연화로 응력이 갑작스럽게 감소한다. 세 번째 구간에서는 가공 경화와 가공 연화 사이의 평형에 의해, 응력이 일정하게 나타난다. 본 연구에서는, 성형 온도 $300^{\circ}C$, 변형률 속도는 0.001, 0.1, 1, 10/sec에서 AZ80 합금의 구성 방정식의 18개 변수들을 체계적으로 최적화하며, 유동 곡선의 정확도를 높일 수 있는 방식에 대해 제안하려고 한다. 또한 AZ80외에 AZ61도 추가적으로 최적화여 본 논문에서 제안한 최적화 방식의 성능을 증명하였다.

• Geomechanics and Engineering
• /
• 제15권6호
• /
• pp.1173-1182
• /
• 2018

The coal wall, gob-side backfill, and gangues in goaf, constitute the support system for Gob-side entry retaining (GER) in coal mines. Reasonably allocating and utilizing their bearing capacities are key scientific and technical issues for the safety and economic benefits of the GER technology. At first, a mechanical model of GER was established and a governing equation for coordinated bearing of the coal-backfill-gangue support system was derived to reveal the coordinated bearing mechanism. Then, considering the bearing characteristics of the coal wall, gob-side backfill and gangues in goaf, their quantitative design methods were proposed, respectively. Next, taking the No. 2201 haulage roadway serving the No. 7 coal seam in Jiangjiawan Mine, China, as an example, the design calculations showed that the strains of both the coal wall and gob-side backfill were larger than their allowable strains and the rotational angle of the lateral main roof was larger than its allowable rotational angle. Finally, flexible-rigid composite supporting technology and roof cutting technology were designed and used. In situ investigations showed that the deformation and failure of surrounding rocks were well controlled and both the coal wall and gob-side backfill remained stable. Taking the coal wall, gob-side backfill and gangues in goaf as a whole system, this research takes full consideration of their bearing properties and provides a quantitative basis for design of the support system.

• Geomechanics and Engineering
• /
• 제12권1호
• /
• pp.53-69
• /
• 2017

Rock burst may cause serious casualties and property losses, and how to conduct effective monitoring and warning is the key to avoid this disaster. In this paper, we reviewed both the rock burst mechanism and the principle of using electromagnetic radiation (EMR) from coal rock to monitor and forewarn rock burst, and systematically studied EMR monitored data of 4 rock bursts of Qianqiu Coal Mine, Yima Coal Group, Co. Ltd. Results show that (1) Before rock burst occurrence, there is a breeding process for stress accumulation and energy concentration inside the coal rock mass subject to external stresses, which causes it to crack, emitting a large amount of EMR; when the EMR level reaches a certain intensity, which reveals that deformation and fracture inside the coal rock mass have become serious, rock burst may occur anytime and it's necessary to implement an early warning. (2) Monitored EMR indicators such as its intensity and pulses amount are well and positively correlated before rock bursts occurs, generally showing a rising trend for more than 5 continuous days either slowly or dramatically, and the disaster bursts generally occurs at the lower level within 48 h after reaching its peak intensity. (3) The rank of EMR signals sensitive to rock burst in a descending order is maximum EMR intensity > rate of change in EMR intensity > maximum amount of EMR pulses > rate of change in the amount of EMR pulses.

• 한국분말재료학회지
• /
• 제9권6호
• /
• pp.441-448
• /
• 2002

Dispersions of non-soluble ceramic particles in a metallic matrix can enhance the strength and heat resistance of materials. With the advent of mechanical alloying it became possible to put the theoretical concept into practice by incorporating very fine particles in a flirty uniform distribution into often oxidation- and corrosion- resistant metal matrices. e.g. superalloys. The present paper will give an overview about the mechanical alloying technique as a dry, high energy ball milling process for producing composite metal powders with a fine controlled microstructure. The common way is milling of a mixture of metallic and nonmetallic powders (e.g. oxides. carbides, nitrides, borides) in a high energy ball mill. The heavy mechanical deformation during milling causes also fracture of the ceramic particles to be distributed homogeneously by further milling. The mechanisms of the process are described. To obtain a homogeneous distribution of nano-sized dispersoids in a more ductile matrix (e.g. aluminium-or copper based alloys) a reaction milling is suitable. Dispersoid can be formed in a solid state reaction by introducing materials that react with the matrix either during milling or during a subsequent heat treatment. The pre-conditions for obtaining high quality materials, which require a homogeneous distribution of small dis-persoids, are: milling behaviour of the ductile phase (Al, Cu) will be improved by the additives (e.g. graphite), homogeneous introduction of the additives into the granules is possible and the additive reacts with the matrix or an alloying element to form hard particles that are inert with respect to the matrix also at elevated temperatures. The mechanism of the in-situ formation of dispersoids is described using copper-based alloys as an example. A comparison between the in-situ formation of dispersoids (TiC) in the copper matrix and the milling of Cu-TiC mixtures is given with respect to the microstructure and properties, obtained.

• 재활복지공학회논문지
• /
• 제8권4호
• /
• pp.283-289
• /
• 2014

본 논문에서는 능동형 대퇴의지 시스템의 설계 및 최적화에 대한 연구를 진행하였다. 본 연구의 능동형 대퇴의지 시스템은 무릎부의 1 자유도를 통해 슬관절의 움직임을 모사하는데, 실제 다리의 기능을 대체하는 것이므로 사람의 다리 무게와 최대한 유사해야 하며, 경량화가 중요한 요소라고 할 수 있다. 본 연구에서는 기존에 개발된 3-링크 구조의 능동형 의지 시스템의 문제점을 보완하기 위해 기어 구동 방식의 능동형 대퇴의지 시스템을 설계 및 제작하였고, 사용자의 만족감 향상 및 피로도 저감을 위해 최적화를 통한 경량화를 진행하고 유한요소해석을 통해 응력 및 변위 특성을 분석하고 안정성을 검증하였다. 또한 능동형 의지 시스템이 사용자의 보행 의도에 맞추어 작동하기 위해 의지의 인공 발에 스트레인 게이지를 부착하여 보행시 발의 앞, 뒷부분에 각기 다르게 가해지는 하중을 측정, 보행 주기를 판단할 수 있도록 한다. 이 때 스트레인 게이지는 미세한 변형에도 민감하게 반응하므로 유한요소해석을 통해 적절한 부착위치를 결정하고, 실제 제작 및 실험을 통해 안정성 및 보행주기 판단 여부를 검증한다.

• 제어로봇시스템학회:학술대회논문집
• /
• 제어로봇시스템학회 2005년도 ICCAS
• /
• pp.2290-2295
• /
• 2005

In this paper, it is developed simulator system of 3 D.O.F parallel robot for educate of expertness. This simulator system is composed of three parts ? 3 D.O.F parallel robot, controller (hardware) and software. First, basic structure of the robot is 3 active rotary actuator that small geared step motor with fixed base. An input-link is connected to this actuator, and this input-link can connect two ball joints. Thus, two couplers can be connected to the input-link as a pair. An end-plate, which is jointed by a ball joint, can be connected to the opposite side of the coupler. A sub-link is produced and installed to the internal spring, and then this sub-link is connected to the upper and bottom side of the coupler in order to prevent a certain bending or deformation of the two couplers. The robot has the maximum diameter of 230 mm, 10 kg of weight (include the table), and maximum height of 300 mm. Hardware for control of the robot is composed of computer, micro controller, pulse generator, and motor driver. The PC used in the controller sends commands to the controller, and transform signals input by the user to the coordinate value of the robot by substituting it into equations of kinematics and inverse kinematics. A controller transfer the coordinate value calculated in the PC to a pulse generator by transforming it into signals. A pulse generator analyzes commands, which include the information received from the micro controller. A motor driver transfer the pulse received from the pulse generator to a step motor, and protects against the over-load of the motor Finally, software is a learning purposed control program, which presents the principle of a robot operation and actual implementation. The benefit of this program is that easy for a novice to use. Developed robot simulator system can be practically applied to understand the principle of parallel mechanism, motors, sensor, and various other parts.

• 한국공간구조학회논문집
• /
• 제6권3호
• /
• pp.111-121
• /
• 2006

들림형 보구조는 휨재와 뜬지주, 스트링으로 조합되는 구조로서, 스트링에 PS력을 도입하여 휨재의 응력과 변형을 조절함으로써 구조능력을 높이는 구조시스템이다. 기존의 연구결과와 실사례를 조사하여 들림형 보구조의 특성과 구조계획시 구성방식을 파악하였다. 그 결과, 연력도형의 보의 형상 및 높낮이 그리고 스트링의 sag설정, 평면배열, 뜬지주의 수와 구성이 설계인자로서 고려될 수 있음을 파악하였고, 실사례와 구조적 거동의 연구고찰을 통해 그 설계인자의 세부 구성방식을 나타내었다. 또한 들림형 보구조는 큰 부가하중이 작용할 때의 구조부담을 줄이기 위하여 부가하중에 대해 별도의 저항 메카니즘을 고안함으로써 구조효율을 높일 수 있는 방식이 고려될 수 있음을 보였다.

• 한국공간구조학회논문집
• /
• 제7권4호
• /
• pp.73-78
• /
• 2007

연약지반에서 측방 유동에 의해 주변 지반에 큰 변형을 일으키며 이로 인하여 말뚝기초에 손상을 입히게 된다. 이러한 경우 설치된 말뚝을 수동말뚝이라 하며 편재하중이 작용하게 되고 이로 인해 측방토압을 받게 되며 측방변위가 발생하여 상부구조물에 영향을 미치게 된다. 그러나 국내의 경우 이러한 말뚝과 교대 변위간의 관계에 대한 예측 및 메커니즘에 대한 연구가 부족한 실정이다. 본 연구에서는 교대이동에 대한 해석을 위해 입체, 판 및 프레임 요소를 복합적으로 해석할 수 있는 연성 3차원 유한요소해석 프로그램을 개발하였다. 개발된 연성해석 프로그램을 이용하여 연약지반상 형상비(두께-지름비, t/D비)를 변수로 한 교대강관파일의 변형특성을 명확히 하였다.

• 대한기계학회논문집A
• /
• 제26권12호
• /
• pp.2581-2589
• /
• 2002

In this research, fretting tests were conducted in air to investigate the wear characteristics of fuel cladding materials with the fretting parameters such as normal load, slip amplitude, frequency and the number of cycles. A high frequency fretting wear tester was designed for this experiment by KAERI. After the experiments, the wear volume and the shape of wear contour were measured by the surface roughness tester. Tribologically transformed structures(TTS) were analysed by means of optical and scanning electron microscopes to identify the main wear mechanisms. The results of this study showed that the wear volume were increased with increasing slip amplitude, and the shape of wear contour was transformed V-type to W-type. Also, it was found that the critical slip amplitude was 168${\mu}{\textrm}{m}$. These phenomena mean that wear mechanism transformed partial slip to gross slip to accelerate wear volume. The wear depth increased with an increase of friction coefficient due to increase of normal load and frequency. The fretting wear mechanisms were believed that, after adhesion and surface plastic deformation occurred by relative sliding motion on the contact between two specimens, TTS creation was induced by surface strain hardening and wear debris were detached from the contact surface which were produced by the micro crack propagation and creation.