• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1999년도 춘계학술대회논문집
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• pp.14-17
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• 1999

The wrinkling behavior of a thin sheet with perfect geometry is a kind of compressive instability. The compressive instability is influenced by many factors such as stress state mechanical properties of the sheet material geometry of the body contact conditions and plastic anisotropy. The analysis of compressive instability in plastically deforming body is difficult considering all the factors because the effects of the factors are very complex and the instability behavior may show wide variation for small deviation of the factors. In this study the bifurcation theory is introduced for the finite element analysis of puckering initiation and growth of a thin sheet with perfect geometry. All the above mentioned analysis and the post-bifurcation behavior is analyzed by introducing the branching scheme proposed by Riks. The finite element formulation is based on the incremental deformation theory and elastic-plastic material modeling. in order to investigate the effect of plastic anisotropy on the compressive instability a square plate that is subjected to compression in one direction and tension in the other direction is analyzed by the above-mentionedfinite element analysis. The critical stress ratios above which the buckling does not take place are found for various plastic anisotropic modeling method and discussed. Finally the effect of plastic anisotropy on the puckering behavior in the spherical cup deep drawing process is investigated.

• Advances in aircraft and spacecraft science
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• 제3권1호
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• pp.61-75
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• 2016

Climate changes brought on by human interventions have proved to be more devastating than predicted during the recent decades. Recognition of seriousness of the situation has led regulatory organisations to impose strict targets on allowable carbon dioxide emissions from automotive vehicles. As a possible solution, it has been proposed that Fibre Metal Laminate (FML) system is used to reduce the weight of future vehicles. To facilitate this investigation, FML based on steel and self-reinforced polypropylene was stamp formed into dome shapes under different blank holder forces (BHFs) at room temperature and its forming behaviour analysed. An open-die configuration was used in a hydraulic press so that a 3D photogrammetric measurement system (ARAMIS) could capture real-time surface strains. This paper presents findings on strain evolutions at different points along and at $45^{\circ}$ to fibre directions of circular FML blank, through various stages of forming. It was found initiation and rate of deformation varied with distance from the pole, that the mode of deformations range from biaxial stretching at the pole to drawing towards flange region, at decreasing magnitudes away from the pole in general. More uniform strain distribution was observed for the FML compared to that of plain steel and the most significant effects of BHF were its influence on forming depth and level of strain reached before failure.

• 소성∙가공
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• 제13권4호
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• pp.342-349
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• 2004

The form-joining process (or clinching) uses a set of die and punch to impose the plastic deformation-induced geometric constraint on a sheet metal pair. The joining strength from the process ranges 50-70 percent of that of the resistance spot welding. In this paper, a new form-joining process with the aid of an adhesive is proposed in which an epoxy adhesive is applied to a sheet metal pair, and before it cures the pair is clinched to cause the geometric constraint in the form of a protrusion. In order to reduce the forming load and the height of protrusions, a new die and punch set with a very small clearance is devised to reduce the depth of drawing and the forming load. Taguchi method is employed to find the optimal values of design parameters. To implement each case of the orthogonal array, the finite element method is used. The experiments show that in the tensile-shear test, the bonding strength of the new form-joining process with an epoxy adhesive is approximately the same as that of the resistance spot welding; and in comparison with the other two form-joining processes with an epoxy adhesive, the height of protrusions is reduced by more than 65 percent and the forming load by 50 percent.

• 한국재난정보학회 논문집
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• 제15권4호
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• pp.524-530
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• 2019

연구목적: 본 논문에서는 3차원 해석프로그램을 활용하여 인터페이스 요소를 구성하고, 일반적인 부재의 특성치와 강도가 보강된 부재의 특성치 등의 실제 표현할 수 있는 물성조건을 적용하여 연결체의 복합거동 안정성을 평가하고자 하였다. 연구방법: 해석 모델은 비선형적인 재료 거동을 포함한 솔리드 요소(Solid Element)를 사용하여 빔 구조 및 원형 플랜지, 볼팅 시스템 등의 부재를 설계도면과 동일한 치수로 모델링을 완성하였고 각 부재는 하나의 복합거동연결체로 조립되는 과정에서 다른 요소유형(Element Type) 접촉면의 통일성과 매쉬(Mesh) 생성을 보다 효율적으로 제어하여 분할작업(Partition)을 수행하였으며 부재들에 활용된 강재는 Gr. 50 탄소강 재질로 모델링 하였다. 연구결과: 부재별 접촉 인접부위, 하중재하부위, 고정단 부위, 취약예상부위 등으로 하여 하중단계별 변위 및 변형, 응력상태 등을 나타내고, 유한요소 해석 후 복합거동연결체의 각 하중단계에서의 변위, 변형, 응력 등의 분포도로 영향을 검증하고 설계의 타당성을 확인하였다. 결론: 따라서 이 결과를 토대로 하여 마이크로 파일의 설계 지지력이 결정되면 복합거동 연결체의 취약 지점의 파악과 보강의 정도를 파악할 수 있을 것으로 판단된다.

• 한국정밀공학회지
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• 제23권3호
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• pp.118-124
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• 2006

The characteristic of sheet metal process is the few loss of material during process, the short processing time and the excel lent price and strength. The sheet metal process with above characteristic is common used in industrial field, but in order to analysis irregular field problems the reliable and economical analysis method is demanded. Finite element method is very effective method to simulate the forming processes with good prediction of the deformation behavior. Among Finite element method, the static-implicit finite element method is applied effectively to analyze real-size auto-body panel stamping processes, which include the forming stage. In this paper, it was focused on the drawing ability factors on auto-body panel stamping by AUTOFORM with using tool planning alloy to reduce law price as well as high precision front Design Optimization of die. According to this study, the results of simulation will give engineers good information to access the Design Optimization of die.

• 한국정밀공학회지
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• 제13권12호
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• pp.86-98
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• 1996

An combined implicit/explicit scheme for the analysis of sheet forming problems has been proposed in this work. In finite element simulation of sheet metal forming processes, the robustness and stability of computation are important requirements since the computation time and convergency become major points of consideration besides the solution accuracy due to the complexity of geometry and boundary conditions. The implicit scheme dmploys a more reliable and rigorous scheme in considering the equilibrium at each step of deformation, while in the explict scheme the problem of convergency is elimented at thecost of solution accuracy. The explicit approach and the implicit approach have merits and demerits, respectively. In order to combine the merits of these two methods a step-wise combined implici/explicit scheme has been developed. In the present work, the rigid-plastic finite element method using bending energy augmented membraneelements(BEAM)(1) is employed for computation. Computations are carried out for some typical sheet forming examples by implicit, combined implicit/explicit schemes including deep drawing of an oil pan, front fender and fuel tank. From the comparison between the methods the advantages and disadvantages of the methods are discussed.

• 한국산학기술학회논문지
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• 제3권2호
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• pp.110-114
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• 2002

주얼리 제조 공정중 마스터패턴 제조 공정은 전체 제조원가의 20%를 차지하기 때문에 매우 중요한 공정이다. 지금까지는 수작업으로 왁스 패턴을 제작하고 이를 이용하여 석고형을 만들고 석고형으로 마스터 패턴을 제작하는 복잡한 공정을 거쳐 제작하였다. 본 연구는 쾌속조형기를 이용하여 듀라폼 재질의 몰드를 만들고 저융점합금을 이용하여 마스터패턴을 직접 제작하는 새로운 공정을 개발하였다. 듀라폰의 용융진이 190℃ 이므로 용융점 70℃의 Pb-Sn-Bi-Cd 계의 저융점 합금을 주물재료로 이용하여 마스터패턴을 제작하였다.

• 한국컴퓨터그래픽스학회논문지
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• 제17권1호
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• pp.33-38
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• 2011

본 논문에서는 입력 대상 이미지를 만화와 같은 영상으로 만드는 방법으로 참조 이미지를 사용하는 방법을 제안한다. 본 논문은 미리 정의된 참조 이미지를 사용하여 대상을 변형한다. 이를 위하여 통적 외형 모델(AAM)을 사용하여 대상 이미지로부터 특징점을 추출하고, 추출된 특징점과 선택된 참조 이미지의 특징점을 기준으로 대상 이미지를 와핑(warping)한다. 변형된 대상 이미지를 추상화(abstraction)한 뒤, 에지를 추출하고 명도 영역을 양자화(quantization)하는 것으로 만화와 같은 단순화된 결과 이미지를 생성한다. 과장되어 표현된 만화 스타일 이미지를 참조 이미지로 사용하는 것으로 만화의 두 주요한 특징인 과장된 표현과 단순화가 같이 적용된 결과 이미지틀 생성할 수 있다. 본 논문의 방법은 대상 이미지의 변형 정도를 조절하거나 변형에 사용할 참조 이미지를 바꾸는 것으로 다양하게 표현된 결과를 생성하는 것이 가능하다.

• 한국측량학회지
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• 제28권2호
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• pp.207-215
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• 2010

현재 자연동굴을 대상으로 한 측량은 간이평판측량과 기록지측량의 두 가지 방법을 사용하고 있다. 이러한 방법을 통해 작성된 도면은 2차원이며, 간이평판과 기록지를 이용하기 때문에 전체 단면 및 모든 생성물들의 정확한 제원 파악이 어렵다. 이에 본 연구에서는 세계자연유산으로 등재된 용암동굴 중 당처물동굴(천연기념물 제 384호)을 대상으로 지상라이다와 고해상도 카메라를 활용하여 3차원 공간정보를 구축하였다. 또한 구조 분석, 단면 분석, 형태 분석, 생성물 분석을 통해 변형 및 변화 탐지의 기초데이터로써 3차원 공간정보의 활용가능성을 제시하였다.

• 패션비즈니스
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• 제20권4호
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• pp.153-171
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• 2016

With the advent of smart clothing for health care and sports, the sophisticated designs with curved seams are drawing attention. One of the problems in those clothing is to determine the design curves in 2D pattern, such that it corresponds to the lines on the intended 3D body. Moreover, the difficulty increases when the original pattern needs to be changed for various sizes and body types. We compare two methods of pattern enlargement in this paper: one is the offset/projection type, and the other is the split grading type. For the enlarged pattern with offset/projection type, the 3D surface offset was first adopted to transform the standard lower body to the target larger size; next, the design lines were projected to the new 3D surface, following which the 3D pattern was developed from the newly transformed 3D surface. In the second method, the enlarged pant patterns were developed by the split grading method. Here, a 3D pattern was developed from the initial body, and then enlarged to the target size by the conventional split grading method. Two feminine pants patterns were examined by 3D virtual fitting. We observed that the 3D offset/projection pants pattern was well fitted, having an evenly distributed surplus, as compared with the sample developed using the split grading method. The difference between the two patterns were apparent at the location where several curved lines merged.