• Title/Summary/Keyword: defect tolerance

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A Study on Taguchi and VTA Methods for Product Design (제품설계를 위한 다구찌 방법과 VTA방법에 관한 연구)

  • 장현수;김용범;김우열
    • Journal of the military operations research society of Korea
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    • v.27 no.1
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    • pp.101-113
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    • 2001
  • Taguchi and VTA(variation Transmission Analysis) methods have been widely used recently as new methods for product design. In this study, Taguchi method using analysis of variance and VTA method using regression analysis are reviewed and compared with each other in terms of parameter design and tolerance design. In analysis of variance, variation of quality characteristics arises from noise factors, therefore the optimal levels of design factors are selected to minimize the effect of noise factors. n regression analysis, variation of quality characteristics arises from variation of each own design factors. As a method to reduce variation of these quality characteristics, sensitivity analysis was performed for each design factors. An example of calculating tolerance interval for the given defect rate in PPM is also introduced. Especially, the new method is suggested to increase the estimation accuracy of variation of quality characteristics through regression analysis.

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A Case Report of Pulmonary Atresia with Pulmonary Artery, PDA and Ventricular Septal Defect (동맥관개존증, 심실중격결손 및 폐동맥이 동반된 폐동맥 폐쇄증: 1예보고)

  • Yun, Yang-Gu;Hong, Seung-Rok
    • Journal of Chest Surgery
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    • v.24 no.2
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    • pp.212-216
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    • 1991
  • A surgical correction was successfully performed in a adult female who had pulmonary atresia with almost non-confluent pulmonary artery, PDA and ventricular septal defect. Initially as a first stage of corrective surgery isolation of patent ductus arteriosus, ligation of aortopulmonary collaterals and identification of the pathologic anatomy of left pulmonary artery through left posterolateral approach were performed. At the second stage, a week after the initial operation, total correction was done making both pulmonary arteries confluent with albumin coated woven-dacron graft, external valved conduit and closure of large VSD of subarterial and perimembranous type. The PDA was ligated with previously encircled heavy stitch soon after partial bypass was started. Although massive bleeding from anastomotic site of dilated left pulmonary artery to the graft occurred preoperatively, postoperative functional improvement was excellent in terms of disappearance of cyanosis and normal exercise tolerance.

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An Experimental Study to Reduce the Fraction of Noise Defect of Hoist Gear Boxes (호이스트 기어박스의 소음불량률 저감을 위한 실험적 연구)

  • 이희원;손병진;신용하
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.5
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    • pp.1347-1354
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    • 1994
  • This paper deals with the experimental research, including measurement and analysis and field survey, on the causes of occurring noise defective gear boxes in hoist production plant in order to reduce the fraction of their occurrence. In this reserch following investigations are performed : measurement and gear-boxes, examination of each machining process of production, measurement and analysis of dimensional accuracy of each part, comparative vibration test with exchanging inaccurate parts. From these investigations, it is found that the machining accuracy of pinion gear tooth thickness is the most sensitive factor of noise problem. By maintaining the tooth thickness error within 0.05 mm tolerance in the gear cutting process, the fraction of noise defective gear-boxes are greatly reduced to less than 2%, where the usual rate of it has been 20-50%.

Rapid Defect Inspection of Display Device with Optical Spatial Filtering

  • Yoon, Dong-Seon;Kim, Seung-Woo
    • International Journal of Precision Engineering and Manufacturing
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    • v.1 no.1
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    • pp.56-61
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    • 2000
  • We present a fast inspection method of machine vision for in-line quality assurance of liquid crystal displays(LCD) and plasma display panels(PDP). The method incorporates an optical spatial filter in the Fourier plane of the imaging optics to block the normal periodic pattern, extracting only defects real time without relying on intensive software image process. Special emphasis is on designing a collimated white light source to provide high degree of spatial coherence for effective real time Fourier transform. At the same time, a low level of temporal coherence is attained to improve defect detection capabilities by avoiding undesirable coherent noises. Experimental results show that the proposed inspection method offers a detection accuracy of 15% tolerance, which is sufficient for industrial applications.

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Variation Stack-Up Analysis Using Monte Carlo Simulation for Manufacturing Process Control and Specification

  • Lee, Byoungki
    • Journal of Korean Society for Quality Management
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    • v.22 no.4
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    • pp.79-101
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    • 1994
  • In modern manufacturing, a product consists of many components created by different processes. Variations in the individual component dimensions and in the processes may result in unacceptable final assemblies. Thus, engineers have increased pressure to properly set tolerance specifications for individual components and to control manufacturing processes. When a proper variation stack-up analysis is not performed for all of the components in a functional system, all component parts can be within specifications, but the final assembly may not be functional. Thus, in order to improve the performance of the final assembly, a proper variation stack-up analysis is essential for specifying dimensional tolerances and process control. This research provides a detailed case example of the use of variation stack-up analysis using a Monte Carlo simulation method to improve the defect rate of a complex process, which is the commutator brush track undercut process of an armature assembly of a small motor. Variations in individual component dimensions and process mean shifts cause high defect rate, Since some dimensional characteristics have non-normal distributions and the stack-up function is non-linear, the Monte Carlo simulation method is used.

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Thermal Diffusion Process Modeling with Adaptive Finite Volume Method (적응성 유한체적법을 적용한 다차원 확산공정 모델링)

  • 이준하;이흥주
    • Journal of the Semiconductor & Display Technology
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    • v.3 no.3
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    • pp.19-21
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    • 2004
  • This paper presents a 3-dimensional diffusion simulation with adaptive solution strategy. The developed diffusion simulator VLSIDIF-3 was designed to re-refine areas. Refine scheme was calculated by the difference of doping concentration between any of two nodes. Each element is greater than tolerance and redo diffusion process until error is tolerable. Numerical experiment in low doping diffusion problem showed that this adaptive solution strategy is very efficient in both memory and time, and expected this scheme would be more powerful in complex diffusion model.

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An Analysis of Permanantly Shaded Areas and the Defect Rate of Landscape Trees in Apartment Complexes Using Daylight Simulations

  • Park, Sang Wook
    • Journal of People, Plants, and Environment
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    • v.23 no.3
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    • pp.333-345
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    • 2020
  • Background and objective: The purpose of this study was to provide basic data on trees that can be used for planting design and construction for permanently shaded areas by grasping the growth status of trees according to the daylight conditions of the outdoor spaces of apartment complexes. Methods: On the recently completed apartment complexes, daylight conditions were analyzed by using daylight simulations utilizing Solar Access Analysis of Ecotect Analysis. With a criteria for assessment of tree condition, the defect rate of trees planted in permanently shaded areas and green spaces with good daylight conditions was analyzed to suggest trees applicable to permanently shaded areas. The first tree survey was conducted from November 18, 2019 to February 15, 2020, focusing on trees planted in permanently shaded areas, and the second tree survey of all the trees planted on the study sites including permanently shaded areas was conducted from March 16 to March 30, 2020. Results: Evergreen trees which are classified as shade intolerant trees including Pinus densiflora, Thuja occidentalis, and Abies holophylla showed a higher defect rate of trees among the trees planted in permanently shaded areas. Taxus cuspidata, Zelkova serrata, Cornus kousa, Chionanthus retusus and Acer palmatum which are classified as shade tolerant trees and shade moderate tolerance trees seemed to be able to be used in the plant design of permanently shaded areas in apartment complexes because the trees showed good growth and a low tree defect rate. In addition, although it was excluded from the analysis due to a small number of samples, Sorbus commixta and Prunus cerasifera var. atropurpurea also can be used for planting in permanently shaded areas. Conclusion: The daylight simulation technique used to analyze permanent shaded areas in this study can be used as an analysis tool considering the daylight environment at the stages of design and construction, and additional research will be required to analyze tree growth according to daylight conditions through data accumulation and monitoring by managing records throughout the entire life cycle of trees in the process of planting and maintenance.

Error Control Policy for Initial Value Problems with Discontinuities and Delays

  • Khader, Abdul Hadi Alim A.
    • Kyungpook Mathematical Journal
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    • v.48 no.4
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    • pp.665-684
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    • 2008
  • Runge-Kutta-Nystr$\"{o}$m (RKN) methods provide a popular way to solve the initial value problem (IVP) for a system of ordinary differential equations (ODEs). Users of software are typically asked to specify a tolerance ${\delta}$, that indicates in somewhat vague sense, the level of accuracy required. It is clearly important to understand the precise effect of changing ${\delta}$, and to derive the strongest possible results about the behaviour of the global error that will not have regular behaviour unless an appropriate stepsize selection formula and standard error control policy are used. Faced with this situation sufficient conditions on an algorithm that guarantee such behaviour for the global error to be asympotatically linear in ${\delta}$ as ${\delta}{\rightarrow}0$, that were first derived by Stetter. Here we extend the analysis to cover a certain class of ODEs with low-order derivative discontinuities, and the class of ODEs with constant delays. We show that standard error control techniques will be successful if discontinuities are handled correctly and delay terms are calculated with sufficient accurate interpolants. It is perhaps surprising that several delay ODE algorithms that have been proposed do not use sufficiently accurate interpolants to guarantee asymptotic proportionality. Our theoretical results are illustrated numerically.

Failure analysis of prestressing steel wires

  • Toribio, J.;Valiente, A.
    • Steel and Composite Structures
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    • v.1 no.4
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    • pp.411-426
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    • 2001
  • This paper treats the failure analysis of prestressing steel wires with different kinds of localised damage in the form of a surface defect (crack or notch) or as a mechanical action (transverse loads). From the microscopical point of view, the micromechanisms of fracture are shear dimples (associated with localised plasticity) in the case of the transverse loads and cleavage-like (related to a weakest-link fracture micromechanism) in the case of cracked wires. In the notched geometries the microscopic modes of fracture range from the ductile micro-void coalescence to the brittle cleavage, depending on the stress triaxiality in the vicinity of the notch tip. From the macroscopical point of view, fracture criteria are proposed as design criteria in damage tolerance analyses. The transverse load situation is solved by using an upper bound theorem of limit analysis in plasticity. The case of the cracked wire may be treated using fracture criteria in the framework of linear elastic fracture mechanics on the basis of a previous finite element computation of the stress intensity factor in the cracked cylinder. Notched geometries require the use of elastic-plastic fracture mechanics and numerical analysis of the stress-strain state at the failure situation. A fracture criterion is formulated on the basis of the critical value of the effective or equivalent stress in the Von Mises sense.

Altitude training as a powerful corrective intervention in correctin insulin resistance

  • Chen, Shu-Man;Kuo, Chia-Hua
    • Korean Journal of Exercise Nutrition
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    • v.16 no.2
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    • pp.65-71
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    • 2012
  • Oxygen is the final acceptor of electron transport from fat and carbohydrate oxidation, which is the rate-limiting factor for cellular ATP production. Under altitude hypoxia condition, energy reliance on anaerobic glycolysis increases to compensate for the shortfall caused by reduced fatty acid oxidation [1]. Therefore, training at altitude is expected to strongly influence the human metabolic system, and has the potential to be designed as a non-pharmacological or recreational intervention regimen for correcting diabetes or related metabolic problems. However, most people cannot accommodate high altitude exposure above 4500 M due to acute mountain sickness (AMS) and insulin resistance corresponding to a increased levels of the stress hormones cortisol and catecholamine [2]. Thus, less stringent conditions were evaluated to determine whether glucose tolerance and insulin sensitivity could be improved by moderate altitude exposure (below 4000 M). In 2003, we and another group in Austria reported that short-term moderate altitude exposure plus endurance-related physical activity significantly improves glucose tolerance (not fasting glucose) in humans [3,4], which is associated with the improvement in the whole-body insulin sensitivity [5]. With daily hiking at an altitude of approximately 4000 M, glucose tolerance can still be improved but fasting glucose was slightly elevated. Individuals vary widely in their response to altitude challenge. In particular, the improvement in glucose tolerance and insulin sensitivity by prolonged altitude hiking activity is not apparent in those individuals with low baseline DHEA-S concentration [6]. In addition, hematopoietic adaptation against altitude hypoxia can also be impaired in individuals with low DHEA-S. In short-lived mammals like rodents, the DHEA-S level is barely detectable since their adrenal cortex does not appear to produce this steroid [7]. In this model, exercise training recovery under prolonged hypoxia exposure (14-15% oxygen, 8 h per day for 6 weeks) can still improve insulin sensitivity, secondary to an effective suppression of adiposity [8]. Genetically obese rats exhibit hyperinsulinemia (sign of insulin resistance) with up-regulated baseline levels of AMP-activated protein kinase and AS160 phosphorylation in skeletal muscle compared to lean rats. After prolonged hypoxia training, this abnormality can be reversed concomitant with an approximately 50% increase in GLUT4 protein expression. Additionally, prolonged moderate hypoxia training results in decreased diffusion distance of muscle fiber (reduced cross-sectional area) without affecting muscle weight. In humans, moderate hypoxia increases postprandial blood distribution towards skeletal muscle during a training recovery. This physiological response plays a role in the redistribution of fuel storage among important energy storage sites and may explain its potent effect on changing body composition. Conclusion: Prolonged moderate altitude hypoxia (rangingfrom 1700 to 2400 M), but not acute high attitude hypoxia (above 4000 M), can effectively improve insulin sensitivity and glucose tolerance for humans and antagonizes the obese phenotype in animals with a genetic defect. In humans, the magnitude of the improvementvaries widely and correlates with baseline plasma DHEA-S levels. Compared to training at sea-level, training at altitude effectively decreases fat mass in parallel with increased muscle mass. This change may be associated with increased perfusion of insulin and fuel towards skeletal muscle that favors muscle competing postprandial fuel in circulation against adipose tissues.