• 제목/요약/키워드: damage process

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실리콘 웨이퍼의 초정밀 절단가공에 관한 연구 (A Study on Ultraprecision Dicing Machining of Silicon Wafer)

  • 이은상;송지복;김성철
    • 한국정밀공학회지
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    • 제17권6호
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    • pp.185-191
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    • 2000
  • Recently, a slightest influence to the circuit can be a great damage because the size of semiconductor smaller. It must be controlled the chippingless dicing process and the precision dicing without any damage to tile circuit. In this study, the relationship between chipping effect and the force of dicing was analysed. The rate of chipping was decreased as the farce of dicing decreased. It was also examined that the farce of dicing decreased according to the lower feed rate and higher blade speed. The lower feed rate and the higher blade speed must be controlled to achieve the chippingless process.

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가스터빈 고온부품의 재생 접합을 위한 손상부 파악 (The Consideration of the Damage in Gas Turbine Hot Parts for Repair Bonding Process)

  • 김성욱;최철;김재철;이창희
    • 동력기계공학회지
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    • 제7권2호
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    • pp.73-79
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    • 2003
  • The present study was aimed at analysing the damage of a used gas turbine bucket after 39,500h of total service. Microstructures and cracks of service-induced bucket were observed. The crack might have initiated from the coating in the bucket surface by thermal fatigue and propagated into the GTD111 base metal. Maximum depth of penetration was 2.7 mm(full penetration) at the leading edge. Crack contains a lot of Cr-,Ti-,Al-oxide which will prohibit filling and wetting of insert metal. Depth and propagation direction of crack were accorded with centrifugal force and temperature distribution in turbine bucket. Present result will provide basic data for repair bonding process.

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신뢰성에 기초한 콘크리트교량의 균열손상평가 (Reliability-Based Crack Damage Assessment of Reinforced Concrete Bridges)

  • 조효남;최영민;임종권;옥승범
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1995년도 가을 학술발표회 논문집
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    • pp.334-338
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    • 1995
  • In recent years, the prediction of the deterioration rate of concrete structures has become major research interest. However, there are still many uncertain factors in the deterioration process and the relation between deterioration and durability of structures. This is mainly due to various uncertainties involved in the construction process and the environmental conditions which affect the rate of deterioration of concrete structures. In this study a limit state model in terms of random crack width due to applied dead and live loads is proposed for the assessment of crack damage of reinforced concrete structures. The AFOSM reliability method is used for the reliability evaluation of the crack durability of concrete bridges. The proposed model for crack durability of concrete bridges is applied to the Seoul interior circuit elevated expressway. The sensitivity analyses are performed for the proposed model.

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High-k Zr silicate를 이용한 MIS 소자제작과 공정최적화 (Fabrication of high-k Zr silicate MIS and optimization of the etching process)

  • 김종혁;송호영;오범환;이승걸;이일항;박재근
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2002년도 하계종합학술대회 논문집(2)
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    • pp.229-232
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    • 2002
  • In this paper, etching characteristics of Zr-silicate in Ar/ClrCH4 plasma is studied, and possible plasma damage is investigated by fabricating MIS capacitors. We'could increase the selectivity to near 2 while keeping the etch rate of Zr-silicate to about 70 nm/min. Leakage current and flat band voltage shift of PUZr-silicate/si capacitors are measured before and after plasma etching. Using capacitor patterns with the same area but different circumference lengths, we try to separate etching damage mechanisms and to optimize the process. The leakage current of 1.2$\times$10-3 A/cm2 and smaller capacitance variation of 0.2 nF at -2V are obtained in Ar/Cl2/CF4 plasma at 200 W RF power

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압입축 끝단의 손상저감을 위한 보스부 형상 최적설계 (Optimization of Boss Shape for Damage Reduction of the Press-fitted Shaft End)

  • 변성광
    • 한국기계가공학회지
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    • 제14권3호
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    • pp.85-91
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    • 2015
  • The press-fit shaft is an important part used in automobiles, vessels, and trains. This study proposes an optimized design method to reduce damage that may occur in the press-fitted shaft by modifying the shape of the boss step of the press-fitted shaft. To reduce the time and cost of running the optimized design method, an approximate design optimization is applied and an optimized algorithm is generated using a genetic algorithm that is widely used in engineering fields and an approximate model using a response surface method. The planned experiments for the data that are needed to generate the approximate model use a central composite design (CCD) and Latin hypercube sampling (LHS), and the results of the approximate optimization using the above two design of experiments are to be compared.

공작기계 기어박스에서의 스퍼기어와 헬리컬기어에 대한 강도 내구성 (Strength Durability on Spur and Helical Gears in the Gearbox of Machine Tool)

  • 한문식;조재웅
    • 한국기계가공학회지
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    • 제13권3호
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    • pp.103-110
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    • 2014
  • In this study, spur and helical box models of an existing machine tool are investigated using structural and fatigue analyses. As the helical box model is shown to have less stress and deformation than those characteristics of the spur box model, the helical box has more strength and more transmission efficiency on the structure. In terms of fatigue analysis, the helical box model has more repeated fatigue strength than that of the spur box model. These study results can be effectively utilized in the design of real gear boxes of machine tools by anticipating and investigating prevention and durability against damage.

정상상태 압연공정의 유한요소 해석에 관한 연구 (A Study on Eulerian Finite Element Analysis for the Steady State Rolling Process)

  • 이용신
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 제5회 압연심포지엄 신 시장 개척을 위한 압연기술
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    • pp.184-196
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    • 2004
  • An Eulerian finite element analysis for the steady state rolling process is addressed. This analysis combines the crystal plasticity theory fur texture development as well as the continuum damage mechanics for growth of micro voids. Although an Eulerian analysis for steady state rolling has many advantages, it needs an initial assumption about the shape of control volume. However, the assumed control volume does not match the final shapes. To effectively predict the correct shape in an assumed control volume, a free surface correction algorithm and a streamline technique are introduced. Applications to plate rolling, clad rolling, and shape rolling will be given and the results will be discussed in detail.

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디젤엔진 연료분사펌프 캐비테이션 손상 방지를 위한 실험적 연구 (Experimental Study for the Prevention of Cavitation Damage in the Diesel Fuel Injection Pumps)

  • 김동훈;박태형;허정윤;류승협;강상립
    • 한국마린엔지니어링학회:학술대회논문집
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    • 한국마린엔지니어링학회 2011년도 후기공동학술대회 논문집
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    • pp.61-61
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    • 2011
  • Cavitation phenomena during the injection process of the conventional fuel injection pump for a medium-speed diesel engine can cause surface damage with material removal or round-off on the plunger and barrel port and may shorten their expected life time. An experiment of flow visualization was carried out to investigate the main cause of these cavitation damages and find the prevention method. Experimental results of flow visualization show that these damages are mainly affected by fountain-like cavitation and jet-type cavitation generated before and after the end of fuel delivery process and therefore the prevention method was designed to control these cavitation flows. From the visualization and endurance test, it was proved that this method can effectively prevent cavitation damages by controlling cavitation flows.

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머시닝센터 주축 고장예측에 관한 연구 (A Study on Diagnosis and Prognosis for Machining Center Main Spindle Unit)

  • 이태홍
    • 한국기계가공학회지
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    • 제15권4호
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    • pp.134-140
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    • 2016
  • Main Spindle System has effect on performance of machine tools and working quality as well as is required of high reliability. Especially, it takes great importance in producing automobiles which includes a large number of working processes. However, main spindle unit in Machine tools are often cases where damage occurs do not meet the design life due to driving in harsh environments. This is when excessive maintenance and repair of machine tools or for damage stability has resulted in huge economic losses. Therefore, this studying propose a method of accelerated life test for diagnosing and prognosis the state of life assessment main spindle system. Time status monitoring of diagnostic data - through the analysis of the frequency band signals were carried out inside the main spindle bearing condition monitoring and fault diagnosis.

Localized failure in damage dynamics

  • Do, Xuan Nam;Ibrahimbegovic, Adnan;Brancherie, Delphine
    • Coupled systems mechanics
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    • 제4권3호
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    • pp.211-235
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    • 2015
  • In this work we present a one-dimensional damage model capable of representing the dynamic fracture for elastodamage bar with combined hardening in fracture process zone - FPZ and softening with embedded strong discontinuities. This model is compared with another one we recently introduced (Do et al. 2015) and it shows a good agreement between two models. Namely, it is indicated that strain-softening leads to a sensitivity of results on the mesh discretization. Strain tends to localization in a single element which is the smallest possible area in the finite element simulations. The strain-softening element in the middle of the bar undergoes intense deformation. Strain increases with increasing mesh refinement. Strain in elements outside the strain-softening element gradually decreases to zero.