• Title/Summary/Keyword: cylinder test

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A Study on Failure Modes of Type4 Composite Pressure Cylinders according to Shapes of Domes (Type4 복합재 용기의 돔 형상에 따른 파열형태에 관한 연구)

  • Cho, Sungmin;Kim, Kwang Seok;Cho, Min-sik;Lee, Sun-kyu;Lee, Seung-kuk;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.5
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    • pp.13-18
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    • 2017
  • In this work the augmented safety of Type 4 composite vessel in accordance with uniform-stress design has been demonstrated through a series of burst tests and structural analyses. For this end, three sample vessels were used: (1) designed as guided by the isotensoid dome theory (called iso-dome cylinder); (2) with dome longer compared to uniform-stress design (called prolate cylinder); and (3) with dome wider than uniform-stress design (called oblate cylinder). Structural analyses have been performed using ABAQUS finite element code based on the periodic symmetry to circumferential direction. As a result, the maximum stresses are induced around the bodies of all three cylinders. However, the analyses, with the assumption of possible defect demonstrate that the maximum stresses are induced around the dome knuckles for the prolate and the oblate cylinders. The results of the burst tests for the three cylinders show that the burst initiates from the cylinder body of the iso-dome cylinder and from the dome knuckles of the prolate and the oblate cylinders. Finally, it is recommended that, to comply with DOT CFFC 2007, the dome shape should be designed and fabricated as guided by the isotensoid dome theory.

An experimental study of a circular cylinder's two-degree-of-freedom motion induced by vortex

  • Kim, Shin-Woong;Lee, Seung-Jae;Park, Cheol-Young;Kang, Donghoon
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.8 no.4
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    • pp.330-343
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    • 2016
  • This paper presents results of an experimental investigation of vortex-induced vibration (VIV) of a flexibly mounted and rigid cylinder with two-degrees-of-freedom with respect to varying ratio of in-line natural frequency to cross-flow natural frequency, $f^*$, at a fixed low mass ratio. Combined in-line and cross-flow motion was observed in a sub-critical Reynolds number range. Three-dimensional displacement meter and tension meter were used to measure dynamic responses of the model. To validate the results and the experiment system, x and y response amplitudes and ratio of oscillation frequency to cross-flow natural frequency were compared with other experimental results. It has been found that the higher harmonics, such as third and more vibration components, can occur on a certain part of steel catenary riser under a condition of dual resonance mode. In the present work, however, due to the limitation of a size of circulating water channel, the whole test of a whole configuration of the riser at an adequate scale for VIV phenomenon was not able to be conducted. Instead, we have modeled a rigid cylinder and assumed that the cylinder is a part of steel catenary riser where the higher harmonic motions could occur. Through the experiment, we have found that even though the cylinder was assumed to be rigid, the occurrence of the higher harmonic motions was observed in a small reduced velocity ($V_r$) range, where the influence of the in-line response is relatively large. The transition of the vortex shedding mode from one to another was examined by using time history of x and y directional displacement over all experimental cases. We also observed the influence of in-line restoring force power spectral density with $f^*$.

Composite Pressure Vessel for Natural Gas Vehicle by Filament Winding (필라멘트 와인딩 공정에 의한 천연가스 차량용 복합재료 압력용기)

  • 김병선;김병하;김진봉
    • Composites Research
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    • v.17 no.5
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    • pp.1-6
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    • 2004
  • Composite pressure vessels with HDPE (high density polyethlyne) liner with metal boss at each end were developed by Filament Winding Process. The vessel is composed of a dome-shaped part at each end and a cylinder-shaped part at the middle of the vessel. The environmental tests carried out for possible vessel materials such as High Density Polyethlyn (HDPE), resins and reinforcing fibers up to a year showed no significant damages. The boss was designed to minimize the gas leak which was verified by FEM analysis. Most ideal fiber tension was obtained by experimental method and the fiber volume fraction, $\textrm{V}_{f}$, obtained by image analyzer were 55.4 % in cylinder and 55.6 % in dome parts, respectively. Winding pattern is programmed to control the composite thickness in the dome areas such that the failure of the vessel may occur in the cylinder. During the cure, the vessel was rotated and a constant internal pressure of 0.62 bar was applied. From this, the vessel's burst pressure is improved by 28 %. The burst and fatigue tests for under-wound and fully wound vessel showed satisfactory results.

A Study on the Effects of Intake Port Eccentricity on the In-cylinder Swirl Ratio Characteristics in a 4 Valve Diesel Engine (4밸브 디젤기관의 흡기포트 편심이 실린더 내 선회비 특성에 끼치는 영향에 관한 연구)

  • 이지근;강신재;노병준
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.5
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    • pp.157-169
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    • 1997
  • The effects of intake port eccentricity on the characteristics of in-cylinder swirl ratio in a 4-valve diesel engine having the two intake ports; one is a helical intake port and the other is a tangential intake port were investigated by using the ISM(impulse swirl meter) in steady flow test rig. Swirl ratio($R_s$) and mean flow coefficient($C_{f(mean)}$) with valve eccentricity ratio($N_y$) and axial distance(Z/B) were measured. As the results from this experiment, the characteristics of in-cylinder swirl ratio formed by a 4-valve cylinder head were largely affected by intake port eccentricity. There is a difference in the mass flowrate through the two intake ports, and the mass flowrate through the tangential intake port is 19% more than that of the helical intake port. Therefore, we could know that the effects of the mass flowrate ratio through each intake port besides intake port shape should be conidered.

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Crevice Corrosion Study of Materials for Propulsion Applications in the Marine Environment

  • Deflorian, F.;Rossi, S.;Fedel, M.;Zanella, C.;Ambrosi, D.;Hlede, E.
    • Corrosion Science and Technology
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    • v.14 no.6
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    • pp.288-295
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    • 2015
  • The present work addresses crevice and galvanic corrosion processes occurring at the cylinder head gasket/cylinder head interface and cylinder head gasket/cylinder liner interface of four-stroke medium-speed diesel engines for marine applications. The contact between these systems and the marine environment can promote formation of demanding corrosion conditions, therefore influencing the lifetime of the engine components. The electrochemical behavior of various metals and alloys used as head gasket materials (both ferrous alloys and copper alloys) was investigated. The efficacy of corrosion inhibitors was determined by comparing electrochemical behavior with and without inhibitors. In particular, crevice corrosion has been investigated by electrochemical tests using an experimental set-up developed starting from the requirements of the ASTM G-192-08, with adaptation of the test to the conditions peculiar to this application. In addition to the crevice corrosion resistance, the possible problems of galvanic coupling, as well as corrosive reactivity, were evaluated using electrochemical tests, such as potentiodynamic measurements. It was possible to quantify, in several cases, the corrosion resistance of the various coupled materials, and in particular the resistance to crevice corrosion, providing a basis for the selection of materials for this specific application.

An Experimental Study on the Pumpability Considering an Effective Ratio of Concrete Delivery Cylinder in Stationary Concrete Pump. (고정식 콘크리트 펌프의 콘크리트 실린더 실효율을 고려한 펌프압송성에 관한 실험적 연구)

  • Kwon, Hae-Won;Bae, Yeoun-Ki;Lee, Jae-Sam;Kim, Seog-Il;Kim, Hyun-Seob;Lee, Jong-Seo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2009.05a
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    • pp.149-150
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    • 2009
  • The effective ratio of the concrete delivery cylinder has meaning which is important in the performance analysis of stationary concrete pump. But, from experiment or test of most it assumes the effective ratio of the concrete delivery cylinder simply to 90${\sim}$95% level and it is applying. It will follow hereupon and it will be able to grasp the performance of stationary concrete pump by mistake. So we confirm a discharge quantity per time consequently and with, accurately to measure the effective ratio of the concrete delivery cylinder there is a necessity which it will analyze. Experimental resultant existing presumed it apppeared with the fact that it is visible the low-end 70${\sim}$75% level which it sees.

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Improvement of the Low-Speed Friction Characteristics of a Hydraulic Piston Pump by PVD-Coating of TiN

  • Hong Yeh-Sun;Lee Sang-Yul;Kim Sung-Hun;Lim Hyun-Sik
    • Journal of Mechanical Science and Technology
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    • v.20 no.3
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    • pp.358-365
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    • 2006
  • The hydraulic pump of an Electro-hydrostatic Actuator should be able to quickly feed large volume of oil into hydraulic cylinder in order to reduce the response time. On the other hand, it should be also able to precisely dispense small amount of oil through low-speed operation so that the steady state position control error of the actuator can be accurately compensated. Within the scope of axial piston type hydraulic pumps, this paper is focused on the investigation how the surface treatment of their cylinder barrel with TiN plasma coating can contribute to the reduction of the friction and wear rate of valve plate in the low-speed range with mixed lubrication. The results showed that the friction torque of the valve plate mated with a TiN coated cylinder barrel could be reduced to 22% of that with an uncoated original one when load pressure was 300 bar and rotational speed 100 rpm. It means that the torque efficiency of the test pump was expected to increase more than 1.3% under the same working condition. At the same time, the wear rate of the valve plate could be reduced to $40\sim50%$.

Study on the Effect of Swirl Flow on Spray Characteristics (스월유동이 분무특성에 미치는 영향에 관한 연구)

  • Choi, S.H.;Jeon, C.H.;Chang, Y.J.
    • Journal of ILASS-Korea
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    • v.7 no.1
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    • pp.14-20
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    • 2002
  • It is well known that the flow and spray characteristics is critical factor on the performance and emission of a direct injection diesel engine. So this study aims to investigate the interaction of flow and spray characteristics. At first, in cylinder flow distributions in swirl adaptor for 4-valve cylinder head of DI Diesel engine were investigated under steady conditions for different SCV angles mounted on the cylinder head with steady rig test and 2-D LDV. And the in-cylinder flow was quantified in terms of mean flow coefficient and swirl ratio/tumble ratio. It was found that the swirl ratio is controlled between 2.3 and 3.8. Then spray characteristics of the intermittent injection were investigated. PDA system was utilized for measurement of a droplet size and velocity. The analyses of the PDA results are carried out with Time Dividing Method. It was found that there is a correlation between the swirl flow and SMD. The droplet size and the velocity were nearly constant value with each SCV angle. And the swirl ratio is higher, SMD smaller. The swirl ratio was helpful factor to the atomization of droplet.

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Analysis of Treatment Efficiency of Cylinder-Shaped Filter for Construction Site Runoff Control (건설현장 탁수제어를 위한 원통형 여과장치의 처리효율 분석)

  • Choi, Jongsoo;Kong, Young-San;Lee, Jung-Min;Bang, Ki-Woong
    • Journal of Korean Society on Water Environment
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    • v.30 no.5
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    • pp.532-538
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    • 2014
  • A cylinder-shaped filter was developed to manage the runoff from construction sites. Compressed air was used for back-washing and pore sizes of filter were $23{\mu}m$ and $46{\mu}m$. The turbid water was prepared using sediments in construction sites. The grain size analysis showed that grains smaller than $38{\mu}m$ and larger than $335{\mu}m$ in size constituted 34.4 % and 37.6 %, respectively. Removal efficiency of the filter on turbidity, SS, COD, TN and TP showed 25~37%, 20~40%, 50~55%, 23~27% and 14~20%, respectively, whereas their removal efficiecy by using coagulant PAC showed 77~84%, 70~83%, 53~60%, 27~36%, and 59~75%, respectively. The filtration time was determined to be around 10 to 20 minutes. Back-washing for 10 seconds by pressurized air resulted in a satisfactory regeneration efficiency. According to the aforementioned test results, the cylinder-shaped filter is effective in reducing turbidity and would be suitable for practical application in construction sites and farms.

A cycle simulation of the S.I. engine and it's verification test (S.I. 엔진의 사이클 시뮬레이션 및 이의 확인 실험)

  • 목희수;김승수
    • Journal of the korean Society of Automotive Engineers
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    • v.10 no.6
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    • pp.72-84
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    • 1988
  • Engine performance is one of the main objectives specified at the beginning of a new engine design project. The cycle simulation for SI engine is based on the zero-dimensional gas exchange model and a heat release expression by Viebe. This program also requires minimum input data and takes only a short time to run. Heat transfer from cylinder transfer formula. The flow coefficient (effective area) is calculated from valve lift using the standard flow coefficient curve and engine friction is calculated from the Millington and Hartles' engine friction formula. The chemical species considered in burned gas are 6 species CO, CO, H$_{2}$, H$_{2}$O, $O_{2}$, N$_{2}$ and the cylinder pressure, homogeneous cylinder temperature, gas composition and burned fraction are calculated at each crank angle through the cycle. To check the validity and accuracy, experimental study was done with 3 engines for measuring cylinder pressure, indicated mean effective pressure, brake mean effective pressure and air flow rate, etc. Despite its simple assumptions, cycle simulation showes excellent breathing and performance correlation when compared with data of tested engines, and have been proved useful in engine design.

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