• Transactions of Materials Processing
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• v.18 no.5
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• pp.385-391
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• 2009

An adhesively bonded power steering cylinder with a steel tube and an aluminum bracket was developed to reduce the weight of steering systems. To achieve the joint strength between the steel tube and of the aluminum bracket, the shape aluminum bracket re-designed by using the FE-analysis. Fracture behavior of the adhesive layer was considered by a cohesive zone model(CZM), which is based on the two-parameter fracture phenomenon with critical stress and fracture toughness. From the result of FE-analysis with CZM, re-designed power steering cylinder satisfied the desired joint strength for axial and torsion modes. And its joint strength was verified by the fracture test in each mode.

• Journal of the Korean Society for Precision Engineering
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• v.22 no.2
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• pp.139-147
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• 2005

The lubricant impregnated MC nylon has good frictional properties, but its mechanical strength is inferior to steel for the mechanical elements. For the tribological application Nylon as gears, sliding bearings, cam and etc, the steel shafts are fitted in pre-heated nylon cylinder by a process of interference expansion fit and bonded by induction heating method. The joint shear strength of the two materials was measured by a universal test machine. From the study, the adhesive shear strength between these two materials was affected by the factors of the interference between nylon and steel, the size of nylon cylinder, knurl of steel shaft and inducting heating conditions. The most effective jointing conditions were analyzed and decided for the practical application in the industry.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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• 2001.11a
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• pp.151-158
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• 2001

This paper presents a method for evaluating the lubrication characteristics between the plunger and cylinder in a radial type plunger pump. A numerical analysis is carried out in order to obtain the pressure distribution and acting forces between the plunger and cylinder. The pressure distribution is also measured experimentally by using pressure transducer through the cam type test machine. The experimental pressure distribution result is compared with the numerical result which is estimated by the computer simulation. In conclusion, the acting forces to the plunger are expressed for the operating conditions such as clearance, supply pressure, rotation speed and viscosity of oil.

• Transactions of the Korean Society of Automotive Engineers
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• v.15 no.3
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• pp.160-165
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• 2007

Exhaust manifold is generally subjected to thermal cycle loadings ; at hot condition, large compressive plastic deformations are generated, and at cold condition, tensile stresses are remained in highly deformed critical zones. These phenomena originate from that thermal expansions of the runners are restricted by inlet flange connected to the cylinder head, because the former is less stiff than the latter and, the temperature of the inlet flange is lower than that of the runners. Therefore, due to the repetitions of thermal deformation, leakage problems could be occur between inlet flange and cylinder head. In this study, we obtained pressure distributions along gasket bead lines from the finite element analysis and compared to the test results. It shows a good agreement between numerical and experimental results.

• Journal of the korean Society of Automotive Engineers
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• v.10 no.5
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• pp.69-82
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• 1988

Heat transfer experiment is carried out during the performance test of the 4-cylinder 4-stroke cycle turbo-charged gasoline engine. Cycle simulation employing the measured pressure in cylinder, the cooling water temperature and flow rate and others is carried out in order to calculate the gas temperature in cylinder. In this simulation combustion process was simulated by Annand's two zone model and suction, compression, and other processes are calculated completely. From this simulation, we can obtain not only the heat transfer coefficient but also the flame speed, turbulent burning velocity, flame factor and the boiling condition of cooling passage. The results are investigated with engine speed, equivalence ratio and spark advance.

• Journal of ILASS-Korea
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• v.4 no.3
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• pp.24-31
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• 1999

The engine performance and combustion characteristics of methanol blended fuel of spark ignition engine were discussed on the basics of experimental investigation. The effects of methanol blending fuel on combustion in cylinder were investigated under various conditions of engine cycle and blending fuel on combustion in cylinder were investigated tinder various conditions of engine cycle and blending ratios. The results showed thai the engine performance was influenced by the methanol blending ratio and the variations of operating conditions test engine. The increase of fuel temperature brought on the improvement of combustion characteristics such as cylinder pressure. the rate of pressure rise and heat release in an engine. The burning rate of fuel-air mixture, the exhaust emissions and the other characteristics of performance were discussed also.

• Transactions of the Korean Society of Automotive Engineers
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• v.7 no.7
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• pp.24-31
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• 1999

The MPI engine becomes increasingly popular because it meets two requirements of stringent pollutant emission and the lower fuel consumption. Even though supplies the same amount of fuel to each cylinder , it is hard to precisely control the air-duel ration due to the different amount of air flowing into each cylinder. The uniformity of air-fuel ration in each cylinder is considerably affected by the plenum chamber configuration . This study is focused on experimentally analyzing the flow characteristics within the plenum chamber In the present experiment , steady and valve dynamic state flow tests are performed and the flow field inside the plenum chamber is visualized and measured by utilizing a laser sheet visualization technique and a PTV method. These measured results indicate that the flow structure in the plenum chamber is highly influenced by the plenum chamber configurations, suction flow rates, crank speeds and so on.

• Transactions of the Korean Society of Automotive Engineers
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• v.12 no.1
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• pp.66-73
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• 2004

This paper presents characteristics of combustion and exhaust gas properties according to variation of the combustion chamber for economy and emissions standards. In order to use combustion and exhaust gas properties data, it is necessary to build some data base, which use cylinder pressure sensor and emission tester. A feasibility and necessity of combustion pressure based cylinder spark timing control has been examined. So, this was obtained the coefficient of variation(COV) and the specific fuel consumption(sfc). Using the results of the test, the effects of the variable combustion chamber can be improved combustion stability and be reduced exhaust emission.

• Transactions of the Korean Society of Automotive Engineers
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• v.11 no.4
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• pp.52-57
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• 2003

Common rail injection system is flexible in injection timing, injection duration and pressure in engine. Many researches have reported on the merits in the application of common rail systems. This research investigated on characteristics and performance for single cylinder diesel engine with a common .ail injection system by varying major parameters such as injection timing, injection duration and common rail pressure. The injection timing and injection duration were controlled by electronic pulse generated. and common rail pressure were controlled by PCV driver. The 498cc single cylinder diesel engine was used in this experiment. All data for combustion pressure, injection timing and injection duration were recorded by Labview. Furthermore, this test was focused on how to optimize injection conditions.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2012.10a
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• pp.793-794
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• 2012