• Journal of Advanced Marine Engineering and Technology
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• v.23 no.3
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• pp.331-337
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• 1999

Cracks on the cylinder block of diesel engines will often happen due to cyclic load and thermal stress. According to the Classification Societies' rules welding reparis of cylinder block made of cast irons are generally not permitted. However such welding repairs became inevitable taking enormous cost and time for their renewal into consideration. In this study repair welding methods for the clinder blocks made of gray cast irons were reviewed and the tests of their welds were carried out in order to purpose the repair welding meth-ods of packing seat and o-ring seat of cylinder block and apply them to the practice. The following conclusions are botained :1 The tensile strength of weld of cast iron more than that of base metal can be obtained by means of preheating keeping temperature above $100^{\circ}C$ between welding pass-es preventing slag inclusion peening and cramping weld metal by studs. 2. The suspected crack by a magnetic particle test due to different magnetic permeability can be identified which are not associated with a mechanical discotinuity.

• Tribology and Lubricants
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• v.14 no.4
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• pp.51-57
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• 1998

Recently, bent-axis-type axial piston pumps driven by rods being in extensively used in the world, because of simple design, lightweight, effective cost. So, to guarantee the quality of bent-axis-type axial piston pumps driven by rods, it is necessary to know characteristics of the driving mechanism of rods. But, as they perform both reciprocating and spinning motions, it is difficult to understand driving mechanism. In this paper, I studied the theoretical driving mechanisms of cylinder block driven by rods through geometric method. I found that the cylinder block was driven by one rod in limited area and the driving area was changed by rod's tilting angle and cylinder block's swivel angle.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.3 no.1
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• pp.90-94
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• 2004

Generally, a hydraulic cylinder block which is one of a vehicle parts that plays Important role in excavator power transmission, has copper alloy separation phenomenon by sliding motion between metals in high pressure condition. In this paper, to solve this problem, the interfacial reaction layer of Fe-Cu With SCM440 and copper alloy is studied through the melting method. As the result of this study, it is found that the interfacial reaction layer of $1{\mu}m$ created in the interface of Fe-Cu which has very strong physical bonding. It has been also confirmed that the melting method can improve life of the hydraulic cylinder block.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2005.05a
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• pp.258-261
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• 2005

In this paper, experimental and numerical attempts are made fur application of powder metallurgy forming technology to making the cylinder block of a hydraulic pump of which height reaches nearly 70 mm and is ten times larger than the wall thickness. Leak tests with several compositions are carried out in order to find allowable powder composition to prevent leak under high pressure in service and CAE techniques are applied to finding proper process conditions. Through the research, the possibility of the powder formed cylinder block that is very competitive from the point of both cost and mass production has been shown, even though its thickness exceeds the recommended limit considering heterogeneous density distribution caused by the friction between a powder compact and dies.

• Transactions of the Korean Society of Automotive Engineers
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• v.10 no.5
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• pp.174-181
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• 2002

Dynamic deformation of the cylinder bore during actual engine operation has an important effect on the combustion gas sealing, oil consumption, friction and so on. The dynamic analysis using the finite element method is performed to investigate the dynamic deformation of the cylinder bore subjected to forced vibration under excitation of the combustion gas pressure. However, this analysis requires large computer memory and tremendous solving time. The pseudo-static analysis can be an alternative to the dynamic analysis at the expense of accuracy. Dynamic analysis and static analysis results are presented for both closed-deck block and open-deck block that are respectively combined with the cylinder block, cylinder head, transmission, and oil pan.

• Journal of Korea Multimedia Society
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• v.5 no.3
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• pp.316-322
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• 2002

In this paper we consider continuous block allocation scheme of UNIX file system to support real time retrieval service. The proposed block allocation scheme is designed to place real time data at appropriate disk block location in considering the consume-rate that is given with real time data. To effectively determine the disk block location we analyze the relationship between consume-rate and the two variable factors that are the number of continuous blocks and the cylinder distance of logically consecutive data. In traditional UNIX block allocation scheme it is in fact impossible to find continuous free disk blocks in a specific cylinder location. Thus we propose new bitmap-based free block allocation scheme that enables to determine whether a block in specific cylinder location is free state, or not.

• 제어로봇시스템학회:학술대회논문집
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• 1986.10a
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• pp.544-546
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• 1986

In this report, we have designed a Flexible Manufacturing System(FMS) for Engine-Cylinder block that is composed of maching center, special purpose machine, AGV(Automatic Guided Vehicle), using Micro-Computer and Programmable Controller(PC). From this report, we mostly present hardware features and scheduling software.

• Tribology and Lubricants
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• v.23 no.5
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• pp.201-206
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• 2007

The bent-axis type piston pump which is driven by the piston rod works on the way that the piston rod drives the cylinder block, so the taper angle of the piston rod and the swivel angle between the cylinder block and the shaft are very important design factors. If the above factors cannot satisfy the conditions of optimum design, the friction loss between the cylinder bore and the piston increases, and the pump can even fail to work under conditions of severe friction and wear. Since the piston reciprocates in the cylinder bore with high velocity, and at the same time it rotates on its own axis and revolves on the center of the cylinder block, the decrease of the volume efficiency generated on account of the leakage between the cylinder bore and the piston. Therefore, to prevent this case, the piston ring is designed at the end of the piston, and the friction characteristics between the piston ring and the cylinder bore are in need of research due to its great influence on the performance of piston pump. Thus, in this paper, the elastic hydraulic oil's lubrication analyses of the film thickness, the pressure distribution, and the friction force, and so on, have been performed, and the lubrication characteristics between the piston ring and the cylinder bore are explored by the results of the numerical analysis, and it is contributed to realize the higher efficiency and the more advanced performance of the bent-axis type piston pump.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.32 no.5
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• pp.402-410
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• 2008

The heavy duty diesel engine must have a large output for maintaining excellent mobility. In this study, a three dimensional finite element model of a heavy-duty diesel engine was developed to conduct the stress analysis. The FE model of the heavy duty diesel engine main parts consisting with four half cylinder was selected. The heavy duty diesel engine parts includes with cylinder block, cylinder head, gasket, liner, bearing cap, bearing and bolts. The loading conditions of engine were pre-fit load, assembly load, and gas load. As the results of structural analysis, because the stress values of cylinder block and bearing cap did not exceed the basic design can be satisfied. But on the part which contacts with cylinder block and bearing cap the stress value exceeds the allowable strength of material. In order to decrease the stress at that part, it was optimized with parametric study.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2007.05a
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• pp.347-351
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• 2007

The influence of compaction pressure and sintering temperature on the hydraulic cylinder block fabricated by powder metallurgy is investigated in this study. The cylinder block is powder compacted under various compaction pressures and sintered under various sintering temperatures, and its density and dimensions are measured to reveal the relation of the process condition with the product quality. Moreover, finite element analyses of the density distributions are conducted under the same conditions with the experiments and the predicted results are compared with the measured ones.