• Title/Summary/Keyword: cyclone ash

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Solidification and Leaching Characteristics of Cyclone Ash from Industrial Incineration Plant

  • Lee, Dong-Choon;Kim, Young-Ju
    • Environmental Sciences Bulletin of The Korean Environmental Sciences Society
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    • v.10 no.S_2
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    • pp.89-95
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    • 2001
  • The solidification and leaching characteristics of cyclone ash collected from an industrial incineration plant were investigated. Cement and calcium hydroxide were used as the solidifying materials. The leaching characteristics of the solidified cyclone ash were found to vary depending on both the quantitative and the qualitative aspects of the solidifying materials. Except for copper and lead, all the heavy metal ions in the leachate of the solidified material composed of 10~20 % cement or 10~20 % calcium hydroxide were found to be within their standard limit. Moreover, all the heavy metal ions were also observed to be within satisfactory limits in the leachate obtained from the solidified material composed of 30 % cement or 30 % calcium hydroxide. Therefore, to satisfy the standard compressive intensity and permissible limits of heavy metal ions leached from solidified material, it would appear that a 30 % proportion of either additive in the solidification product can meet the required standard for the leachate. The cost of solidifying cyclone ash per ton for ash-30 % cement and ash-30 % lime was calculated as 26,750 and 26,070 won, respectively. Accordingly, significant reduction in the waste toxicity and mobility as well as an improvement in the engineering properties of the solidified products were successfully achieved.

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A Study on Low Emission Pulverized Coal Combustion in the 2 Staged Coaxial Cyclone Combustor (2단 동축형 Cyclone 연소기를 이용한 저공해 미분탄 연소특성 연구)

  • Choi, Sang-Il;Park, Chu-Sik;Kim, Sung-One;Kim, Ho-Young
    • Journal of the Korean Society of Combustion
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    • v.4 no.1
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    • pp.67-83
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    • 1999
  • The objective of this study is development of low emission pulverized coal combustor for reducing pollutant emission generated from coal combustion. Low emission combustion technology for reducing NOx and fly ash was investigated by using 2 stage coaxial cyclone combustor. Staged combustion was employed for NOx reduction and high temperature slagging combustion was also studied for fly ash removal in the combustor. The result of this study shows that the low emission combustion system can reduce the amount of atmospheric pollutions with improved boiler efficiency and performance.

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Clean Flotation Process to Recycle useful Materials from Fly Ash (비산재로부터 유용성분을 회수하는 청정부유선별공정)

  • Han, Gwang Su;Kim, Dul-Sun;Lee, Dong-Keun
    • Clean Technology
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    • v.26 no.3
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    • pp.177-185
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    • 2020
  • All coal ash, generated from coal-fired power plants, is entirely dumped onto a landfill site. As coal ash contains 80% fly ash, a clean floating process was developed in this study to recover useful components from coal ash and to use them as high value-added industrial materials. When the unburned carbon (UC) was recovered from the fly ash, soybean oil, an eco-friendly vegetable oil, was used as collector instead of a non-ionic kerosene collector to prevent the occurrence of odor from the kerosene. After the UC was separated by flotation, particulate ceramic microsphere (CM) was recovered, without generating acidic wastewater, through hydro-cyclone instead of sulfuric acid solution in order to separate ceramic microsphere (CM) and cleaned ash (CA) from the residue. By utilizing soybean oil as a collector, the recovery rate of UC turned high at 85.8% due to the increased adsorption of UC, the high viscosity of soybean oil, and the increase in floating properties caused by the linoleic acid contained in soybean oil. All of the combustible components contained in the recovered UC were carbon components, with the carbon content registering high when soybean oil was used. The recovered UC had many pores with a rough surface; thus, it could be easily ground and then used as an industrial material for its fine particles. The CM and CA recovered by the clean separation process using hydro-cyclone had a spherical shape, and the particles were clearly separated without clumping together. The average diameter (D50) of the particles was 5 ㎛, so it was possible to realize the atomization of CM through a process change.

Preparation and Characterization of Polyurethane Waterproof Coatings Containing Fly Ash

  • Lee, Sung-Il;Kim, Duk-Bae;Yang, Go-Su;Kim, Wan-Young;Byoun, Youn-Seop;Lee, Youn-Sik
    • Elastomers and Composites
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    • v.38 no.3
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    • pp.243-250
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    • 2003
  • Polyurethane waterproof (PW) coatings are increasingly demanded in Korea for repairing cracks on old building roofs and construction of many sporting facilities. Calcium carbonate, a common filler, is incorporated in PW compositions. In this study, PW coatings were prepared by substituting a part of calcium carbonate with fly ash. The maximum amounts of calcium carbonate which can be substituted by fly ash obtained in the cyclone and bag filter dust collectors were 20 and 10%, respectively. It was found that the curing rate of PWs ran be controlled by varying the amount of Pb-octoate catalyst. The elongations at break as well as tensile strength and tear strength of PW coatings containing fly ash could also be adjusted such that their values were comparable to those of a standard PW coating by varying relative amounts of some components. However, the amount of cadmium, mercury, and lead leached from PW coatings containing fly ash obtained from the bag filter collector exceeded the respective allowed upper limits, mainly due to the initial high contents of them in the fly ash. On the other hand, PW coatings containing fly ash obtained from the cyclone collector exhibited better mechanical properties and did not release any significant amounts of the heavy metals. Thus, it was concluded that PW coatings containing fly ash can be utilized for practical applications as long as an appropriate fly ash is used.

Emission Characterization of Particulate Matters According to the Types of Wastes from Industrial Waste Incinerator (산업폐기물 소각시설에서 폐기물 유형에 따른 입자상물질의 배출특성)

  • Park, Jeong-Ho;Suh, Jeong-Min;Jo, Jeong-Gu;Ryu, Jae-Yong;Han, Seong-Jong
    • Journal of Environmental Science International
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    • v.16 no.11
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    • pp.1225-1230
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    • 2007
  • The emissions characteristics of particulate matters(PM) according to the types of wastes from industrial waste incinerator of 800 kg/hr treatment capacity were investigated. For this study, the incinerate waste are as follows; waste resin, waste wood, waste urethane, waste gunny, and waste paper. The particulate samples were collected to be emitted in stack and air pollution control(both cyclone and bag filter). In stack, the concentrations of PM were in the range of 2.61 to $26.51 mg/Sm^3$ and the major chemical species were C, Si, Cl, K, Na, Ca in all the wastes. In cyclone fly ash, the mean content of heavy metal were in the order of Fe > Zn > Pb > Cu > Mn > Cr > Ni > Cd > As > Hg and the heavy metal content of waste resin were Zn 34,197.5 mg/kg, Fe 27,587.6 mg/kg, Pb 6,055.8 mg/kg, respectively. In bag filter fly ash, the mean content of heavy metal were in the order of Zn > Pb > Fe > Cu > Mn > Cd > Cr > Ni > As > Hg and the heavy metal content of waste wood were Pb 36,405.2 mg/kg, Fe 15,762.9 mg/kg, Cu 9,989.5 mg/kg, Cd 2,230.1 mg/kg, respectively. Comparing the heavy metal content of both cyclone and bag filter, in cyclone, the Cr, Fe, Ni content were higher than in bag filter and the Cd, Cu, Hg content were lower than in bag filter.

Separation of Unburned Carbon from Coal Fly Ash Using and Electrocyclone (電氣빠이클론을 이용한 石炭灰 중 미연탄소 저감기술 開發)

  • 조희찬;김정윤
    • Resources Recycling
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    • v.10 no.3
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    • pp.14-22
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    • 2001
  • For the recycle of coal fly ash generated from power stations, we developed an electrocyclone system which can separate unburned carbon form coal fly ash, based on the fact that coarse fly ash particles contain higher amount of unburned carbon and unburned carbon particles are charged positively, and pure ash particles are charged negatively on contacting each other. Additionally, guide vanes were installed in the cyclone to control the cut size. Two types of electrode, stick and grid type, were designed to investigate the effect of electrode type. Results show that by introducing an electric field inside the cyclone, the yield increases by 5 to 15e1o. But the content of unburned carbon in the clean ash does not change significantly.

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A Study on Behavior of Heavy Metals during Waste Incineration (폐기물 소각시 중금속 성분의 거동에 관한 연구)

  • 박용이;허철구
    • Journal of Environmental Science International
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    • v.5 no.6
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    • pp.785-799
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    • 1996
  • The incineration tests of mixed industrial wastes using the stoker type incinerator are carried out to investigate the partitioning characteristics of heavy metals during incineration. The results obtained from this study are as follow. The partitioning characteristics of heavy metals throughout this incinerator are found that, at given condition of $700^{\circ}C$, the elements with the relatively high boiling point such as Cr, Cu and Pb are partitioned into a bottom ash, a fry ash captured tv cyclone, and a flue gas stream, 67~88%, 2~19% and 6~16% of initial amount entering the incinerator, respectively, but the Cd and Hg of 75~81% is vaporized into the flue gas. It appears that the partitioning characteristics according to the particle size of ash is different between the bottom ash and the fly ash. For bottom ash, the fraction of partitioning into 75${\mu}{\textrm}{m}$ oversized particles is reatively high. For fly ash, the characteristics of distributions with the particle size can not be clearly shown.

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A Study for Collection and Mixing Characteristics of Particles in a Modified Cyclone Particle Collector (변형구조의 싸이클론 집진기에서 분진의 집진 및 혼합특성 연구)

  • Kang, Soon-Kook
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.1
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    • pp.485-492
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    • 2013
  • The effect on collection efficiency with 2-stage vortex finder diameter and back mixing of solid flow due to swirling intensity, turbulence eddies, wall bouncing using the residence time distribution of particle flow in a common and modified cyclone. Higher collection efficiencies of fly ash in a modified cyclone(S = 13, 15cm) are showed than common cyclone. Collection efficiency in modified cyclone was highest at 2-stage vortex finder diameter, S = 13 cm. Variances of residence time distribution and average residence times of glass bead were increased with a diameter(S) of 2-stage vortex finder due to swirling intensity and turbulence eddies. Back mixing of solid flow in a modified cyclone were increased with a gas inlet velocity and showed higher than a common cyclone.

Mock-up Test of Concrete using Combined Coarse particle Cement and Fly-Ash (굵은 입자 시멘트 및 플라이애시를 복합 사용한 콘크리트의 Mock-up Test)

  • Lee, Chung-Sub;Lee, Jae-Youn;Jang, Duk-Bae;Kim, Young-Pil;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2009.05b
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    • pp.87-91
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    • 2009
  • This study investigates possibility for practical use through small sized test with OPC and substituted fly ash 10% and return coarse cement (RCC), classed 1100${\sim}$1200 cm2/g, which is made by Cyclone Separator at cement producing process 20% (CF) for OPC. The experimental factors are 48% of W/B and OPC and 2 kinds of concrete proportions. The target slump and air content are $150{\pm}25$ mm and $4.5{\pm}1.5$ %. For the results, the flowalility and air content of CF are less than OPC because it needs more superplasticiser and air-entraining agent. The temperature history of CF is lower than OPC about $6{\sim}10^{\circ}C$. For the strength properties, CF is less than OPC, but their gap is declined at 28 days. The strength of the specimens are ordered by standard curing, field cured specimens, and core specimens.

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Investigation on Combustion Characteristics of Sewage Sludge using Pilot-scale Bubbling Fluidized Bed Reactor (파일럿 규모 기포 유동층 반응기를 이용한 하수 슬러지 연소 특성 분석)

  • Kim, Donghee;Huh, Kang Y.;Ahn, Hyungjun;Lee, Youngjae
    • Clean Technology
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    • v.23 no.3
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    • pp.331-342
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    • 2017
  • To estimate the combustion characteristics of sewage sludge and wood pellet, thermogravimetric analysis (TGA) was conducted. As TGA results, combustion characteristics of sewage sludge was worse than wood pellet. In ash fusion temperature (AFT) analysis, slagging tendency of sewage sludge is very high compared to wood pellet. And also, the bubbling fluidized bed reactor with a inner diameter 400 mm and a height of 4300 mm was used for experimental study of combustion characteristics fueled by sewage sludge and wood pellet. The facility consists of a fluidized bed reactor, preheater, screw feeder, cyclone, ash capture equipment and gas analyzer. The thermal input of sewage sludge cases were $54.5{\sim}96.5kW_{th}$, in case of wood pellet experiment, it was $96.1kW_{th}$. As experiment results, the $NO_x$ emission of sewage sludge was averagely about 10 times the $NO_x$ emission of wood pellet. And also CO emission of sewage sludge is about 3.5 times of wood pellet. Lastly as a result of analysis of captured ash in cyclone, the combustion efficiency of all cases were over 99%, but the potential for slagging/fouling was high at all cases by component analysis of ash.