• Journal of the Korean Society of Safety
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• v.18 no.3
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• pp.22-28
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• 2003

This study proposes the construction of chaos simulator for cutting characteristics evaluation of non-ferrous metals. Also this paper aims to find the optimal cutting conditions of diamond turning machine by measuring surface form and roughness to perform the cutting experiment of non-ferrous metals, which are aluminum, with diamond tool. As well, according to change cutting conditions such as fled rate, using diamond turning machine to perform cutting processing, by measuring cutting force and surface roughness and according to cutting conditions the aluminum about cutting properties. Trajectory changes in the attractor indicated a substantial difference in fractal characteristics. Constructed chaos simulator in this study can be used for cutting characteristics evaluation of non-ferrous metals.

• Journal of the Korean Society for Precision Engineering
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• v.12 no.8
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• pp.39-52
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• 1995

In order to design and improve a new machine tool, there is a need for a better understanding of the dynamic cutting force. In this paper, the computer programs were developed to predict the dynamic cutting force by the mean specific cutting pressure in the face milling process. The simulated cutiing forces in X, Y, Z directions resulted from the developed dynamic cutting force model are compared with the measured cutiing forces in the time and frequency domains. The simulated cutting force model have a good agreement with the measured forces in comparison with those resulted from the existing cutting force model.

• Journal of The Korean Society of Grassland and Forage Science
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• v.7 no.2
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• pp.87-91
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• 1987

This study was carried out to investigate the effects of different cutting times at 0, 10 and 20 days after lodging on the percentage of dead plants and bare ground, live and dead matter build-up, and botanical composition of orchardgrass dominated pasture during the mid summer season. For the test, a randomized block design with 3 replications was treated with 3 different cutting times (July 17, July 27 and Aug. 6). The results obtained are summarized as follows: 1. The percentage of dead plants with cutting times at 0, 10 and 20 days after lodging was 26.3,41.7 and 46.7'%, respectively. 2. The percentage of bare ground with cutting times at 0, 10 and 20 days after lodging was 13.3,26.7 and 3 1.7%, respectively. 3. Dead matter build-up with cutting times at 0, 10 and 20 days after lodging was increased significantly with later cutting (p<0.05). The ratio of live and dead matter build-up with cutting times at 0, 10 and 20 days after lodging was 90.2:9.8, 47.7:52.3 and 39.1:60.9%, respectively. 4. Regrowth yield after lodging was decreased significantly (p<0.05) with later cutting time. 5. The percentage of legumes in botanical composition was increased greatly with later cutting time. The ratio of grasses and legumes with cutting times at 0, 10 and 20 days after lodging was 77.8:21.6,45.5: 50.3 and 36.5:61.7%, respectively.

• Proceedings of the KSME Conference
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• 2007.05a
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• pp.1522-1525
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• 2007

Circular milling operations are used to enlarge die and cylinder bores, and machine airframe pockets. In this case, cutting force varies as cutting tool position relative to workpiece. This paper presents a mechanistic model of geometric uncut chip thickness by predicting time varying cutter-part intersection as the cutter travels along the circular path. Compared with experimental results, the suggested cutting force model shows a good agreement.

• Journal of agriculture & life science
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• v.45 no.4
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• pp.73-80
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• 2011

This study was conducted to elucidate the best cutting condition in propagation of Juniperus chinensis var. sargentii in respect of survival rate, rooting rate, and early growth after cutting via process of cutting time, cutting media, cutting type and growth regulators. As for cutting time, rooting rate was 68.3% on April, which was higher than 39.5% on May and 32.5% on June. The best cutting media was stream sand of rooting rate 72.7%. Those of mixed soil and decomposition were 40.1% and 27.5% each. The effect of growth regulators was different according to the kind of cutting media. There was no effect on stream sand media which showed the highest rooting rate, while it was very effective on the media of decomposition of granite, which rooting rate showed the lowest. Hardwood as cutting materials showed somewhat higher survival and rooting rate compared to semi-hardwood. The cutting with hardwood condition to stream sand on April, it is regarded to be the most effective condition for Juniperus chinensis var. sargentii to increase survival and rooting rate. Therefore in this experiment it is considered that the best season cutting is April, and the most useful media and plant materials stream sand, and hardwood respectively.

• Journal of the Korean Society for Precision Engineering
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• v.14 no.12
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• pp.48-55
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• 1997

A useful method to detect tool breakage suing neural network of cutting force signal is porposed and implemented in a basic cutting process. Cutting signal is gathered by tool dynamometer and normalized as a preprocessing. The cutting force signal level is continually monitored and compared with the predefined level. The neural network has been trained normalized sample data of the normal operation and cata-strophic tool failure using backpropagation learning process. The develop[ed system is verified to be very effective in real-time usage with minor modification in conventional cutting processes.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.10 no.3
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• pp.87-93
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• 2011

CNC lathe machining has been widely used for parts machining of vehicles, aircraft, ships, electronics, etc. because cost savings for shortening processing time and increasing productivity are great. In this study, the purpose is to investigate the effect of cooling methods such as oil mist, water-soluble cutting oils on the workpiece surface roughness with the cutting speed, cutting depth, tool nose radius and feed rate of CNC lathe machine as a parameter in the cutting process of the aluminum alloy 2024 which is used a lot recently on aircraft parts. It is found that oil mist is coolant and water-soluble cooled by cutting the experimental conditions, cutting speed and cutting depth without effecting the surface roughness value was constant.

• Proceedings of the KSME Conference
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• 2007.05a
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• pp.1338-1343
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• 2007

High-efficient machining, which means cutting a part in the least amount of time, is the most effective tool to improve productivity. In this study, a new feed optimization method based on the cutting power regulation was proposed to realize the high-efficient machining in turning process. The cutting area was evaluated by using the Boolean intersection operation between the cutting tool and workpiece. And the cutting force and power were predicted from the cutting parameters such as feed, depth of cut, spindle speed, specific cutting force, and so on. Especially, the reliability of the proposed optimization method was validated by comparing the predicted and measured cutting forces. The simulation results showed that the proposed optimization method could effectively enhance the productivity in turning process.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1995.10a
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• pp.1059-1062
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• 1995

In cutting system, relative displacement between rool and workpiece is very important. Even though there have been so many works for modeling cutting process of end-milling, most of them have considered only one displacement of either tool or workpiece instead of both. In this paper, the relative displacement between tool and workpiece is considered for modeling cutting process of end-milling using simple experimental modal analysis and cutting force simulation program is developed. In cutting force model, instantaneous uncut chip thickness model is used and Runge-Kutta method is used for the simulation of time varying cutting system.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2001.04a
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• pp.895-898
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• 2001

This paper presents an optimization cutting speed(OCS) program developed to improve the machining precision and tool life in high speed machining using ball end milling. This program optimized the cutting speed that is changing at any time in free surface machining of an automobile part like a connecting load die. The technique of optimization cutting speed makes the CAD/CAM-generated NC code go through a reverse post process, conducts cutting simulation, and obtain the effective tool diameter of the ball end milling. Then it changes the spindle revolution to within the range of critical cutting speed fit for the material of the workpieces depending upon the effective tool diameter. In this study, the machining precision and tool life were compared for the two connecting load dies processed using the general cutting method and the proposed optimization cutting speed technique, respectively.