• 한국기계가공학회지
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• 제12권5호
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• pp.135-140
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• 2013

Ultrasonic cutting is a kind of eco-technique and cost-effective technique to be used for cutting of various materials such as baked product, fresh/frozen food, rubber, textile, wood, bone, etc. The performance of ultrasonic cutting is affected by design of cutting horn and cutting conditions. Specially the design of horn to resonate at the longitudinal direction is most important. To analyze the problems from which cracking and noise are often generated with conventional cutting horn, FEA is carried out, and then improved cutting horn which can reduce maximum stress and stress concentration is designed. Vibration characteristics, resonant frequency, gain, and amplitude uniformity of the cutting horn designed optimally are evaluated through FFT analysis and compared with those of conventional cutting horn.

• 한국초지조사료학회지
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• 제13권2호
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• pp.112-121
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• 1993

To study management practices suitable for the least production loss of temperate pasture under summer stress, two different cutting dates (late June and mid July) under summer stress and five different nitrogen treatment application levels (0, 100. 200, 300 and 400 kg/ha) were tried during the trial period between Oct. of 1986 and Oct. of 1989. The late June cutting showed a statistically significant increase of dry matter yield of pasture in comparison with the mid-July cutting(P<0.05). Nitrogen application also gave significant increase in dry matter yield. Botanical composition at the 4th cuttings in 1988 and 1989 was dominated by weeds to the level of 50%, Application ofnitrogen at 200 kgs per ha was found to be the best with production of grasses at 70%, legumes at 10 % and weeds at 20% in botanical composition comparison of pastures at the 4th cutting time the last year, showing a great decrease of weeds. K contents of pasture in June cuttings showed to be more than them in July cutting, and N and Na contents increased with increases of the nitrogen application level. It was concluded that treatment with June cutting and nitrogen application of 200 kg per ha was a way to keep temperate pasture from summer stress in the Cheju area.

• 한국기계가공학회지
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• 제13권2호
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• pp.64-72
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• 2014

In the past, prism patterns have been linear triangular shapeswith a $90^{\circ}$ angle; however, new micro prism patterns having acute angles or obtuse angles have recently been the subject of demandin the display, lighting and photovoltaic industries. Micro-cutting experiments for micro-prism patterns having $60^{\circ}$, $90^{\circ}$, and $120^{\circ}$ angles on an electroplated Ni mold were performed and it was found in this study that the specific cutting resistance increased with a decrease in the tool angles (prism pattern angles). The cause of this variation had been thought to be the increase of the ploughing force due to tip rounding and the friction force due to the edge effect. However, the depth of the cut was large enough that it was possible to neglect these effects. Therefore, this study introduced the concept of representative stress of indentation. The measured stress was varied according to the indentation depth eventhoughthetestedspecimenswereidentical ; the varied stress was termed the representative stress. According to indentation theory, the strain that the Ni mold experienced increased with a decrease in the tool angle. Based on the stress-strain relationship, higher strain means higher stress and higher specific cutting resistance. Therefore, the specific cutting resistance was higher at smaller tool angles that had higher strain and stress.

• 한국전산구조공학회논문집
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• 제12권3호
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• pp.457-464
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• 1999

본 논문의 목적은 막구조물의 형상해석, 응력-변형 해석, 재단도 해석을 수행하는 것이고, 재료는 선형탄성, 응력은 평면응력의 상태로 가정한다. 케이블 및 막구조물은 외력에 대한 변형이 매우 큰 구조물이기 때문에 기하비선형을 고려한 비선형해석을 하여야 한다 해석은 일반적인 구조물과는 달리 다음의 3단계로 구성된다. 첫 번째 단계는 초기 평형형상을 결정하기 위한 형상해석이고, 두 번째 단계는 다양한 외력이 가해졌을 때 구조물의 거동을 파악하는 응력-변형 해석이다. 이렇게 하여 일단 만족된 형상이 얻어지면 형상해석에서 얻은 결과를 기초로 하여 시공적 관점의 재단도 해석이 수행된다. 본 논문에서는 서귀포 월드컵 축구 경기장 지붕 구조물의 예를 들어 형상해석, 응력-변형 해석, 재단도 해석을 수행하고, 카테노이드(Catenoid) 구조물을 이용하여 최적재단도에 관한 해석기법을 제시한다.

• 대한기계학회논문집
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• 제16권7호
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• pp.1266-1277
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• 1992

본 연구에서는 공구의 형상과 절삭조건에 따른 공구의 결손형태를 예측하기 위하여 현재 가장 널리 쓰이고 있는 인볼류우트커터의 결손형태를 절삭날의 응력분포 값으로 예측하고 실험에 의하여 검증함과 동시에 기어 절삭실험을 통한 공구 결손의 성장거동을 고찰하였으며, 또한 마멸과 결손이 발생함에 따른 절삭력의 변화와 평형을 관찰하여 상호관련성을 비교함으로써 인볼류우트 기어커터의 초기 결손을 해석적으로 예측하였다.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 1998년도 추계학술대회 논문집
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• pp.121-124
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• 1998

It is well known that during the oxygen cutting residual thermal stresses are produced in weldment. Surface compressive residual stress is one of reasons for improvement on fatigue durability. To reduce the residual stress and improve the fatigue strength applied the impact loading in oxygen cutting frame. After applying the impact loading, redistribution of residual stress was measured by cutting method and tested fatigue tests.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1997년도 추계학술대회 논문집
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• pp.981-984
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• 1997

This paper deals with the relation of cutting conditions and damaged layer by investigating cutting force, cutting temperature and residual stress in high speed machining. Damaged layer was measured using optical microscope on samples prepared by metallographic techniques. The scale of this damaged layer depends upon characteristics of cutting force and cutting temperature. Damaged layer depth increases with feed per tooth and radial depth. In a different another way, damaged layer remains almost unchanged according to spindle speed. Therefore, the effective method for decreasing damaged layer is that cut down feed per tooth and radial depth.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2003년도 춘계학술대회 논문집
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• pp.577-580
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• 2003

Stress state of chip formation zone is one of the main problems in metal cutting mechanics. In two-dimensional case this process is usually considered as consistent shears of work material along single of several shear surfaces. separating chip from workpiece. These shear planes are assumed to be trajectories of maximum shear stress forming corresponding slip-line field. This paper suggests new approach to the constriction of slip-line field, which Implies uniform compression in chip formation zone. On the base of given model it has been found that imaginary shear line in orthogonal cutting is close to the trajectory of maximum normal stress and the problem about its determination have been considered. It has been shown that there is a second central slip-line field inside chip, which corresponds well to experimental data about stress distribution on tool rake face and tool-chip contact length. The suggested model could be useful in solution of various problems of machining.

• 한국윤활학회:학술대회논문집
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• 한국윤활학회 2004년도 학술대회지
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• pp.245-248
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• 2004

The press cutter is productive equipment that practically manufactures materials such as fabrics, papers, films, leathers, rubbers etc. into the desired shapes using cutting method. Plate cutting process is one of the primary energy absorbing mechanisms in a grounding or collision event. The cutting mechanism is complicated and involves plastic flow of plate in the vicinity of the tip, friction between wedge and plate, deformation of plate. In this paper, we studied the effect of friction between cutter and plastic sheet for producing precise and superior products. The press cutter is analyzed numerically using MARC finite element program according to the variation of friction coefficients. The FEM results showed that normal stress, equivalent cauchy stress, normal total strain, equivalent total strain are good when friction coefficient is 0.0 and shear stress, shear total strain are good when friction coefficient is 0.8.

• 한국정밀공학회지
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• 제15권10호
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• pp.128-139
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• 1998

In this paper, a finite element method for predicting the temperature and stress distributions in micro-machining is presented. The work material is oxygen-free-high-conductivity copper(OFHC copper) and its flow stress is taken as a function of strain, strain rate and temperature in order to reflect realistic behavior in machining process. From the simulation, a lot of information on the micro-machining process can be obtained; cutting force, cutting temperature, chip shape, distributions of temperature and stress, etc. The calculated cutting force was found to agree with the experiment result with the consideration of friction characteristics on chip-tool contact region. Because of considering the tool edge radius, this cutting model using the finite element method can analyze the micro-machining with the very small depth of cut, almost the same size of tool edge radius, and can observe the 'size effect' characteristic. Also the effects of temperature and friction on micro-machining were investigated.