• Title/Summary/Keyword: cutting resistance

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Study on Fine-shaft in Turning for Thrust Force Control (배분력 제어를 통한 미세축 선삭가공에 관한 연구)

  • Kim, Gue-Tae;Kim, Won-Il;Kim, Sang-Hyun;Kim, Kyeong-Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.6
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    • pp.88-93
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    • 2012
  • In this study, Machining fine shaft was examined by Lathe. method is proposed to control the thrust force to 0. through relationship between the cutting depth and the thrust force in turning, fine-shaft of less than 0.1mm diameter in turning is confirmed experimentally. also we propose practical expression to control thrust force in turning Through to change the approach angle, optimal tool design would be possible in turning.

Shear resistance behaviors of a newly puzzle shape of crestbond rib shear connector: An experimental study

  • Chu, Thi Hai Vinh;Bui, Duc Vinh;Le, Van Phuoc Nhan;Kim, In-Tae;Ahn, Jin-Hee;Dao, Duy Kien
    • Steel and Composite Structures
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    • v.21 no.5
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    • pp.1157-1182
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    • 2016
  • A newly puzzle shape of crestbond rib shear connector is a type of ductile perfobond rib shear connector. This shear connector has some advantages, including relatively easy rebar installation and cutting, as well as the higher shear resistance strength. Thus, this study proposed a newly puzzle shape of crestbond rib with a "${\mho}$" shape, and its shear resistance behaviors and shear strengths were examined using push-out tests. Five main parameters were considered in the push-out specimens to evaluate the effects of shear resistance parameters such as the dimensions of the crestbond rib, transverse rebars in the crestbond dowel, concrete strength, rebar strength, and dowel action on the shear strength. The shear loading test results were used to compare the changes in the shear behaviors, failure modes, and shear strengths. It was found that the concrete strength and number of transverse rebars in the crestbond rib were significantly related to its shear resistance. After the initial bearing resistance behavior of the concrete dowel, a relative slip occurred in all the specimens. However, its rigid behavior to shear loading decreased the ductility of the shear connection. The cross-sectional area of the crestbond rib was also shown to have a minor effect on the shear resistance of the crestbond rib shear connector. The failure mechanism of the crestbond rib shear connector was complex, and included compression, shear, and tension. As a failure mode, a crack was initiated in the middle of the concrete slab in a vertical direction, and propagated with increasing shear load. Then, horizontal cracks occurred and propagated to the front and rear faces of the specimens. Based on the results of this study, a design shear strength equation was proposed and compared with previously suggested equations.

A Study on the Influence of Nonlinearity Coefficients in Air-Bearing Spindle Parametric Vibration

  • Chernopyatov, Y.A.;Lee, C.M.;Chung, W.J.;Dolotov, K.S.
    • International Journal of Precision Engineering and Manufacturing
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    • v.6 no.1
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    • pp.51-58
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    • 2005
  • The development of the high-efficiency machine-tools equipment and new cutting tool materials with high hardness, heat- and wear-resistance has opened the way to application of high-speed cutting process. The basic argument of using of high-speed cutting processes is the reduction of time and the respective increase of machining productivity. In this sense, the spindle units may be regarded as one of the most important units, directly affecting many parameters of high-speed machining efficiency. One of the possible types of spindle units for high-speed cutting is the air-bearing type. In this paper, we propose the mathematical model of the dynamic behavior of the air-bearing spindle. To provide the high-level of speed capacity and spindle rotation accuracy we need the adequate model of "spindle-bearings" system. This model should consider characteristics of the interactions between system components and environment. To find the working characteristics of spindle unit we should derive the equations of spindle axis movement under the affecting factors, and solve these equations together with equations which describe the behavior of lubricant layer in bearing (bearing stiffness equations). In this paper, the three influence coefficients are introduced, which describe the center of spindle mass displacement, angle of shaft rotation around the axes under the unit force application and that under the unit torque application. These coefficients are operated in the system of differential equations, which describes the spindle axis spatial movement. This system is solved by Runge-Kutta method. Obtained trajectories and amplitude-frequency characteristics were then compared to experimental ones. The analysis shows good agreement between theoretical and experimental results, which confirms that the proposed model of air-bearing spindle is correctis correct

Slip Failure Strength of Infilled Concrete with Reinforced PHC Pile by One-Cutting Method (원커팅 철근보강 PHC 말뚝의 속채움 콘크리트 부착파괴 성능)

  • Chun, Young-Soo;Sim, Young-Jong;Park, Jong-Bae
    • Land and Housing Review
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    • v.2 no.4
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    • pp.553-558
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    • 2011
  • Existing method protruding strands that are embedded in PHC pile to connect pile head and foundation slab shows poor constructibility. As this causes crack and damage in pile head and casualties often occurs in construction site during the work, alternative method called one-cutting method, in which pile above the ground surface and strands embedded in pile are completely cut and pile head is reinforced with rebar for connection with foundation slab, is currently adopted. However, the capacity of details for these methods are not mechanically proved. In this study, in order to suggest proper details of reinforcement for one-cutting method, failures due to lack of shear resistance between infilled concrete and PHC pile are analyzed through experiments and embedded depth with infilled concrete inside PHC pile is suggested. Assuming that slip failure strength is 0.4MPa, which is obtained from experiment conservatively, to have rebar yielded before slip failure, minimum depth of infilled concrete for PHC 450 and PHC 500, need to be 600mm above, and for PHC 600, 1,000mm above.

The effect of particle size on tool wear of SiCp-reinforced metal matrix composite

  • Sahin, Y.;Sur, G.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.237-239
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    • 2002
  • The effect of particle sizes of the metal matrix composites containing 10 wt.%SiCp was investigated with using various tools. The results showed that tool life decreased considerably with increasing particle size and cutting speed. The wear resistance of TiC-coated tools was considerably higher than that of the other tools. It was observed that abrasive wear was the main responsible mechanism for wear of the tool thermal cracks were at high speed while a built-edge formation was also evident at lower speed.

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Turning and Metallic Characterization for Piston Materials of Automobile (자동차용 피스톤소재의 금속적 특징 및 선삭 가공 특성)

  • 채왕석;김경우;최현민;김동현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.202-206
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    • 2001
  • The purpose of this research was to study the influence of machining characteristics for aluminum alloys. The effect of metallic microstructural variables on the measures of machinability of aluminum alloys has no been adequately investigated. Machining Characteristics are influenced significantly by mechanical characteristics, composition and structure of material etcs. For improvement of machining characteristics, various studies are reported. In this paper, composition elements add to aluminum alloys within the limit of sustaining mechanical characteristics of metallic material. We have analyzed dynamic characteristics of cutting resistance, tensile strength value, hardness value etcs.

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전류변화에 따른 Over Cut에 관한 실험적 연구

  • 신근하
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1996.10a
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    • pp.58-63
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    • 1996
  • A study is drawn up its result's tables and graphs by measuring tools(outside micrometer cylinder gauge and dial caliper gauge) on the difference of diameter volumes from before-discharge and after-discharge under 52 Kind's experimental condition by cupper and graphite electrode of CNC EDM. The EDM is attached with A.V.R. and memory scope for keep up accuracy and the fixed table of work piece is used in order to eliminate the noise by the internal resistance of it and forcing to eradicate the discharge liquid. It is analyzed cutting conditions to compare its wave value and pulse time.(Ton Toff) through voltage and current for decreasing working error.

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A Study on Deflection Model and Characteristics in Flexible Ball End Milling Process (유연성이 있는 볼 엔드밀 공구의 처짐 모델과 절삭성에 대한 연구)

  • 심충건;양민양
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.3
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    • pp.1067-1082
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    • 1991
  • 본 연구에서는 비교적 강성이 약한 볼 엔드밀 공구에 있어서 처짐으로 인한 그 가공 특성을 알기 위하여, 변화된 칩 두께 및 처짐 모델로부터 절삭력을 예측하며 또한 절삭력에 의한 공구의 처짐으로 인하여 공구의 플랭크 부위와 공작물간의 발생하 는 간섭 특성을 고찰하고, 이러한 특성이 절삭성과 가공 오차에 미치는 영향을 실험을 통하여 분석하여 본다.

Computational Study on the Hemodynamics of the Bypass Shunt Directly Connecting the left Ventricle to a Coronary Artery

  • Shim Eun Bo;Lee Byung Jun;Ko Hyung Jong
    • Journal of Mechanical Science and Technology
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    • v.19 no.5
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    • pp.1158-1168
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    • 2005
  • A shunt from the left ventricle to the left anterior descending artery is being developed for coronary artery occlusive disease, in which the shunt or conduit connects the the left ventricle (LV) with the diseased artery directly at a point distal to the obstruction. To aid in assessing and optimizing its benefit, a computational model of the cardiovascular system was developed and used to explore various design conditions. Computational fluid dynamic analysis for the shunt hemodynamics was also done using a commercial finite element package. Simulation results indicate that in complete left anterior descending artery (LAD) occlusion, flow can be returned to approximately 65% of normal, if the conduit resistance is equal for forward and reverse flow. The net coronary flow can increase to 80% when the backflow resistance is infinite. The increases in flow rate produced by asymmetric flow resistance are enhanced considerably for a partial LAD obstruction, since the primary effect of resistance asymmetry is to prevent leakage back into the ventricle during diastole. Increased arterial compliance has little effect on net flow with a symmetric shunt, but considerably augments it when the resistance is asymmetric. The computational results suggest that an LV-LAD conduit will be beneficial when the resistance due to artery stenosis exceeds 27 PRU, if the resistance is symmetric. Fluid dynamic simulations for the shunt flow show that a recirculating region generated near the junction of the coronary artery with the bypass shunt. The secondary flow is induced at the cutting plane perpendicular to the axis direction and it is in the attenuated of coronary artery.

Evaluation of the Wear Resistance of PVD Coatings on Drills by Using a Slurry Jet Impact Test

  • Iwai, Y.;Ueno, Y.;Suehiro, T.;Honda, T.;Hogmark, S.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.141-142
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    • 2002
  • In this paper, we propose a slurry jet (water containing $1\;{\mu}m$ alumina particles) impact test in order to quickly evaluate the wear properties of physical vapor deposited (PVD) coatings on commercial cutting tools. Linear wear was obtained for bothe coating and substrate material, and the penetration through the coating into the substrate was signified by a sharp increase in slope of the wear versus time curve. The PVD coatings deposited on the tools showed the same wear rates as those on reference plate specimens produced by the same coating methods. We conclude that our proposed evaluation technique for coatings is considerably useful as a screening test when evaluating coated tools like twist drills, taps, end mills, gear hobs, etc.

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