• 제목/요약/키워드: cutting properties

검색결과 555건 처리시간 0.029초

정밀 선삭가공에서의 표먼거칠기곡선 예측 (Prediction the surface profile in the single point diamond turning)

  • 윤영식;이상조
    • 한국정밀공학회지
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    • 제11권5호
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    • pp.189-198
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    • 1994
  • The achievable machining accuracy depends upon the level of the micro-engineering, and the today's accuracy targets are dimensional tolerances in the order of 10nm and surface roughness in the order of 1nm. Such requirements cannot be satisfied by the conventional machining processes. Single point diamond turning is the one of new techniques which can produce the parts with such accuracy limits. The aims of this thesis are to get a better understanding of the complex cutting process with a diamond tool and, consequently, to develope a predicting model of a turned surface profile. In order to predict the turned surface profile, a numerical model has been developed. By means of this model, the influence of the operational settings-the material properties of the workpiece, the geometry of the cutting tool and the dynamic behaviour of the lathe-and their influences via the cutting forces upon the surface roughness have been estimated.

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광섬유 센서의 보링 바 삽입에 의한 진동측정 (The Vibration Measurement of Boring Process by Using the Optical Fiber Sensor at inside of Boring Bar)

  • 송두상;홍준희;곽양양
    • 한국정밀공학회지
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    • 제28권6호
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    • pp.709-715
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    • 2011
  • Chattering in cutting operations are usually a cumbersome part of the manufacturing process in mechanical. Particular, machining performance such as that of the boring process is limited by cutting condition at the movable components. Among various sources of chatter vibration, detrimental point in cutting condition is found a mechanical condition on overhang. It limits cutting speed, depth, surface roughness and tool wear failure as result because the all properties are varying with the metal removal process. In this case, we have to observe the resonance frequencies of a boring bar for continuous cutting. In the established research, boring bar vibration of cutting system has been measured with the aid of accelerometer. However, the inherent parameters of internal turning operations are severely limit for the real time monitoring on accelerometers. At this point, this paper is proposed other method for real time monitoring during continuous cutting with optical fiber at the inside of boring bar. This method has been used a plastic fiber in the special jig on boring bar by based on experimental modal analysis. In this study, improvement of monitoring system on continuous internal cutting was attempted using optical fiber sensor of inside type because usually chattering is investigated experimentally measuring the variation in chip thickness. It is demonstrated that the optical fiber sensor is possibility to measure of chattering with real time in boring process.

Pseudomonas aeruginosa KS47에 의한 절삭유의 생물학적 분해 (Biodegradation of Cutting Oil by Pseudomonas aeruginosa KS47)

  • 김란희;이상섭
    • 미생물학회지
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    • 제44권1호
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    • pp.22-28
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    • 2008
  • 본 실험은 생분해가 어려운 절삭유를 단일 균주에 의해 생물학적 처리를 하는 데에 목적이 있다. 절삭유, 절삭폐유로부터 호기 균주 81개를 분리하여 이중 절삭유 분해능이 가장 높은 균주로, 48시간 내에 90.4%를 제거한(초기농도 699.1 mg/L) KS47을 선별하였다. KS47은 형태학적, 생리 화학적, 16S rDNA 염기서열, 그리고 지방산 분석을 통해 Pseudomonas aeruginosa로 동정되었다. P. aeruginosa KS47은 절삭유를 탄소원으로 사용하여 성장 할 수 있었으며, 절삭유 분해시, 최적 분해 조건은 1.5 g/L(wet weight), pH 7.0, $30^{\circ}C$이었다. 최적 조건 하에서 절삭유의 제거능을 본 결과, 1,060 mg/L의 절삭유를 12시간 내에 83.7% 제거함을 확인하였다.

Investigation of the LPG Gas Explosion of a Welding And Cutting Torch at a Construction Site

  • Lee, Su-kyung;Lee, Jung-hoon;Song, Dong-woo
    • Korean Chemical Engineering Research
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    • 제56권6호
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    • pp.811-818
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    • 2018
  • A fire and explosion accident caused by a liquefied petroleum gas (LPG) welding and cutting torch gas leak occurred 10 m underground at the site of reinforcement work for bridge columns, killing four people and seriously injuring ten. We conducted a comprehensive investigation into the accident to identify the fundamental causes of the explosion by analyzing the structure of the construction site and the properties of propane, which was the main component of LPG welding and cutting work used at the site. The range between the lower and upper explosion limits of leaking LPG for welding and cutting work was examined using Le Chatelier's formula; the behavior of LPG concentration change, which included dispersion and concentration change, was analyzed using the fire dynamic simulator (FDS). We concluded that the primary cause of the accident was combustible LPG that leaked from a welding and cutting torch and formed a explosion range between the lower and upper limits. When the LPG contacted the flame of the welding and cutting torch, LPG explosion occurred. The LPG explosion power calculation was verified by the blast effect computation program developed by the Department of Defense Explosive Safety Board (DDESB). According to the fire simulation results, we concluded that the welding and cutting torch LPG leak caused the gas explosion. This study is useful for safety management to prevent accidents caused by LPG welding and cutting work at construction sites.

비접촉센서를 이용한 Inconel 718 밀링가공에서 공구상태 감시 (Tool Condition Monitoring with Non-contacting Sensors in Inconel 718 Milling Processes)

  • 최용기;황문창;김영준;박강휘;구준영;김정석
    • 한국생산제조학회지
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    • 제25권6호
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    • pp.445-451
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    • 2016
  • The Inconel 718 alloy is a well-known super-heat-resistant alloy and a difficult-to-cut material. Inconel 718 with excellent corrosion and heat resistance is used in harsh environments. However, the heat generated is not released owing to excellent physical properties, making processes (e.g., adhesion and thermal fatigue) difficult. Tool condition monitoring in machining is significant in reducing manufacturing costs. The cutting tool is easily broken and worn because of the material properties of Inconel 718. Therefore, tool management is required to improve tool life and machinability. This study proposes a method of predicting the tool wear with non-contacting sensors (e.g., IR thermometer for measuring the cutting temperature and a microphone for measuring the sound pressure level in machining). The cutting temperature and sound pressure fluctuation according to the tool condition and cutting force are analyzed using experimental data. This experiment verifies the effectiveness of the non-contact measurement signals in tool condition monitoring.

배추의 염장과정 중 성분변화와 조직감의 변화 (Changes in the Chemical Composition and Textural Properties of Korean Cabbage during Salting)

  • 이희섭;이철호;이귀주
    • 한국식품조리과학회지
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    • 제3권1호
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    • pp.64-70
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    • 1987
  • 배추의 성분조성 및 조직감의 변화에 대한 염장효과에 대하여 연구하였다. 최적 염장조건을 알아보았으며 원료배추 및 염장배추의 dietary fiber 성분조성 무기질 함량 및 수분함량을 측정하였다. 배추의 조직감은 Rheometer에 의한 cutting test에 의하였으며 아삭아삭한 성질 및 씹힘성은 관능검사에 의해 평가되었다. 배추절임을 위한 최적조건은 절임농도가 20%, 절임시간은 6시간이었다. 배추를 20% NaCl용액에서 한달간 염장에 의한 성분변화에 있어서 HW-P는 43.6%에서 59.5%로 증가하였으며 HM-P는 35.9%에서 29.5%로 감소하였다(P<0.05). 그러나 전체 펙틴함량은 거의 변화하지 않았다. 셀룰로오즈, 헤미셀룰로오즈의 함량은 증가하였으나 리그린 함량은 감소하였는데 유의적인 차이는 없었다. Na함량은 현저히 증가하였으나 Ca, Mg, 및 K 함량은 감소하였다. 또한 수분함량은 91%에서 79%로 감소하였다(p<0.05). 배추를 20% NaCl용액에서 한달간 염장에 의한 조직감의 변화에 있어서 최대절단력 및 절단면적은 각각 5배 및 2.5배로 증가하였으며 관능검사 결과 씹힘성은 높아졌으나 아삭아삭한 성질은 낮아졌다(P<0.05). Rheometer에 의한 조직감 parameter와 높은 상관관계를 나타내었다. 이상의 결과로부터 배추를 20% NaCl 용액에서 한달간 염장과정 중 조직감의 변화는 펙틴질 함량, 수분함량 및 무기질 함량의 변화와 관련이 있으나 셀룰로오즈, 헤미셀룰로오즈 및 리그린 함량과는 비교적 관련이 없는 것으로 나타났다. 또한 cutting test에 의한 최대 절단력이 배추의 조직감을 표현하는 좋은 방법이라고 생각되어진다.

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Ecological Indicators of Forest Degradation after Forest Fire and Clear-cutting in the Siberian Larch (Larix sibirica) Stand of Mongolia

  • Park, Yeong Dae;Lee, Don Koo;Stanturf, John A.;Woo, Su Young;Zoyo, Damdinjav
    • 한국산림과학회지
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    • 제98권5호
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    • pp.609-617
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    • 2009
  • This study was conducted to investigate ecological indicators of forest degradation after forest fire and clear-cutting in the Siberian larch (Larix sibirica Ledeb.) stand of Mongolia. The species abundance and biodiversity indices were higher in burned and clear-cut stands than those of reference stand, but boreal understory species, such as Vaccinium vitis-idaea, Pyrola incarnata, Linnea borealis and Maianthemum bifolium, completely disappeared and was replaced by sedge species, such as Carex duriuscula, C. lanceolata, C. pediformis, Poa attenuata and P. pratensis. During the research period, temperature increased by an average of $1.6^{\circ}C$ in burned stand and $1.7^{\circ}C$ in clear-cut stand compared to reference stand, but RH sharply decreased up to 15.7% in clear-cut stand. This result indicates that Larix sibirica stand became warmer and drier after forest fire and clear-cutting, and contributed to the abundance of sedge and grass species in the understory. Moreover, intense occupation of tall sedge grass after forest fire and clear-cutting had a vital role as obstacle on natural regeneration of Larix sibirica. The similarity of species composition between reference and burned stands was higher (73.6%) than between reference and clear-cut stands (63.8%). Soil moisture significantly decreased after forest fire and clear-cutting, and the extent of decrease was more severe in the clear-cut stand. The chemical properties at soil organic layer were significantly affected by forest fire and clear-cutting but not the mineral horizons. Inorganic nitrogen of the forest floor significantly decreased in the clear-cut stand ($1.1{\pm}0.4mg{\cdot}kg^{-1}$) than that of the burned ($4.5{\pm}2.3mg{\cdot}kg^{-1}$) and reference stands ($5.0{\pm}2.3mg{\cdot}kg^{-1}$). Available P of the forest floor significantly increased after fire, whereas it decreased after clear-cutting. These results indicate that existence of boreal understory vegetation, and changes in soil moisture and available P are distinct attributes applicable as ecological indicators for identifying forest degradation in Mongolia.

태양광용 웨이퍼 실리콘 폐슬러지로부터 절삭유의 재생 (Recycling of Cutting Oil from Silicon Waste Sludge of Solar Wafer)

  • 엄명헌;이종집;하범용
    • 청정기술
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    • 제22권4호
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    • pp.274-280
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    • 2016
  • 본 연구에서는 태양광용 웨이퍼를 제조하는 과정에서 발생하는 실리콘 폐슬러지의 함유물질 중 공정원가의 25% 가량을 차지하고 있는 절삭유를 화학적으로 재생하기 위한 방법을 개발하고자 하였다. 이를 위해 아세톤, HCl, NaOH, KOH, $Na_2CO_3$, 불산, 염화메틸렌 등 7종류의 시약이 이용되었으며 다양한 농도로 폐슬러지와 반응을 실시하고 3000 rpm의 속도로 60분간 원심분리를 수행하였다. 그 결과, 실리콘분말 및 금속분말과 같은 고형물과 액상의 절삭유를 분리하기 위한 최적 시약 및 조건이 0.3 N NaOH로 확인되었다. 시판되는 절삭유의 약산성 특성에 맞게 pH 조절이 요구되어 금속분말 제거에 효과적인 0.1 N HCl과 폐슬러지를 먼저 반응시킨 후 0.3 N NaOH로 후처리 한 재생 절삭유의 pH가 6.05로 나타났으며 0.3 N NaOH 단독으로 폐슬러지에 적용하였을 때 보다 우수한 탁도를 나타내었다. 시판용 절삭유와의 특성을 비교하고자 FT-IR 분석을 실시한 결과, 재생유로서의 가능성이 확인되었으며 실험을 통하여 얻어진 절삭유 회수율은 86.9%로 나타났다.

볏짚 혼입이 논 토양개선 및 쌀수량에 미치는 영향 (Effects of Rice Straw Incorporation by Cutting Methods on Soil Properties and Rice Yield in a Paddy Field)

  • 양창휴;김택겸;유진희;이상복;김선;백남현;최원영;정덕영;김시주
    • 한국토양비료학회지
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    • 제43권6호
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    • pp.1047-1050
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    • 2010
  • 본 연구는 논토양 비옥도에 대한 예취높이별 볏짚 혼입효과를 구명하고자 수행하였다. 예취높이별 잔존량은 1,420 kg $ha^{-1}$ (10 cm), 1,850 kg $ha^{-1}$ (15 cm), 2,400 kg $ha^{-1}$ (20 cm)를 나타냈다. 볏짚 혼입으로 토양경도, 용적밀도는 낮아졌고 공극률이 증가하여 토양물리성이 개선되었다. 볏짚 수거로 토양유기물, 유효인산 및 유효규산 함량이 적어지고 양이온치환용량이 낮아졌다. 토양에 볏짚 혼입시 비옥도 감소 폭이 적었고 예취높이별 잔존량이 많을수록 혼입효과가 크게 나타났다. 볏짚혼입에 따라 수수, 영화수 확보가 많고 등숙비율이 높아졌으며 쌀수량은 관행 (3.67 Mg $ha^{-1}$)대비 28~32% 증수되었다. 연구결과 예취방법에 의하여 볏짚을 혼입한 재배기술이 수거에 비하여 쌀수량을 증가시켰고 논토양을 개선하였다.

초경소재 선정을 위한 고속가공의 엔드밀 성능 평가 (Performance Evaluation on the Endmill of High Speed Machining for Selection of Tungsten Carbide (WC-Co) Material)

  • 권동희;김정석;김민욱;정영근;강명창
    • 한국분말재료학회지
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    • 제15권5호
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    • pp.359-364
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    • 2008
  • To satisfy the demand of higher cutting performance, mechanical properties with tungsten carbide (WC-Co) tool materials were investigated. Hardness and transverse rupture strength with WC grain size, Co content and density were measured. Compared to H, K, and S manufacture maker as tungsten carbide (WC-Co) tool materials were used for high-speed machining of end-milling operation. The three tungsten carbide (WC-Co) tool materials were evaluated by cutting of STD 11 cold-worked die steel (HRC25) under high-speed cutting condition. Also, tool life was obtained from measuring flank wear by CCD wear measuring system. Tool dynamometer was used to measure cutting force. The cutting force and tool wear are discussed along with tool material characteristics. Consequently, the end-mill of K, H manufacture maker showed higher wear-resistance due to its higher hardness, while the S maker endmill tool showed better performance for high metal removal.