• Title/Summary/Keyword: cutting oil

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Oil Cooler Design Automation on the Cooling of Machine Tool Cutting Oil (공작기계 절삭유 냉각용 오일쿨러 설계 자동화)

  • 권혁홍
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.1
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    • pp.89-99
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    • 1999
  • The automatic design of shell & tube type oil cooler can be used in real industrial environments. Since the automatic design system is intended to be used in small companies, it is designed to be operated well under environments of CAD package in the personal computer. It has adopted GUI in design system, and has employed DCl language. Design parameters to be considered in the design stage of shell and tube type oil cooler are type of oil cooler, outer diameter, thickness, length of tube, tube arrangement, tube pitch, flow rate, inlet and outlet temperature, physical properties, premissive pressure loss on both sides, type of baffle plate, baffle plate cutting ratio, clearance between baffle plate outer diameter and shell inner diameter and clearance between baffle plate holes. As a result, the automatic design system of shell & tube type oil cooler is constructed by the environment of CAD software using LISP. We have built database of design data for various kinds of shell & tube type oil coolers. The automatic design system have been assessed and compared with existing specification of design. Good agreement with Handbook of heat exchanger and design dta of real industrial environments has been found.

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Effect of Ball End Mill Cutting Environments on Machinability of Hardened Tool Steel (볼 엔드밀 가공환경 조건이 고경도 강재의 절삭 특성에 미치는 영향)

  • 이영주;원시태;허장회;박동순
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.245-250
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    • 2003
  • This research conducted milling tests to study effects of cutting environment conditions of ball end mills on the characteristics of hard milling process. KP4 steels and STD11 heat treated steels were used as the workpiece and WC-Co ball end mill tools with TiAIN coated were utilized in the cutting tests. Dry cutting without coolant and semi-dry cutting using botanical oil coolant were conducted and MQL (Minimum Quantity Lubricant) device was used to spray coolant. Cutting forces, tool wear and surface roughness were measured in the cutting tests. Results showed that dry cutting of KP4 and hardened STD11 specimens produced better surface quality and wear performance than MQL spray cutting did.

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Effect of Ball End Mill Cutting Environments on Machinability of Hardened Tool Steel (볼 엔드밀 가공환경 조건이 고경도 강재의 절삭 특성에 미치는 영향)

  • 이영주;원시태
    • Transactions of Materials Processing
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    • v.13 no.1
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    • pp.45-52
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    • 2004
  • This research conducted milling tests to study effects of cutting environment conditions of ball end mills on the characteristics of hard milling process. KP4 steels and STD11 heat treated steels were used as the workpiece and WC-Co ball end mill tools with TiAlN coated were utilized in the cutting tests. Dry cutting without coolant and semi-dry cutting using botanical oil coolant were conducted and MQL(Minimum Quantity Lubricant) device was used to spray coolant. Cutting forces, tool wear and surface roughness were measured in the cutting tests. Results showed that dry cutting of KP4 and hardened STD11 specimens produced better surface quality and wear performance than MQL spray cutting did.

The Effect of Ball End Mill Cutting Environments on High Speed Machinability of Hardened Tool Steel (볼 엔드밀 가공환경조건이 고경도 강재의 고속절삭특성에 미치는 영향)

  • Lee Y. J.;Won S. T.;Hur J. H.;Park D. S.;Kim E. S.;Kim K. P.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.238-244
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    • 2004
  • This research conducted milling tests to study effects of cutting environment conditions of ball end milts on the characteristics of high speed milling cutting process. KP4 steels and STD11 heat treated steels were used as the workpiece and WC-Co ball end mill tools with TiAIN coated were utilized in the cutting tests. Dry cutting without coolant and semidry cutting using botanical oil coolant by the MQL(Minimum Quantity Lubricant) device were conducted. Cutting forces, tool wear and surface roughness were measured in the cutting tests. Results showed that MQL spray cutting of KP4 and hardened STD11 specimens produced better surface quality and wear performance than dry cutting did.

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Impurities formed from ethanol fermentation process among different materials and it′s effective separation in large scale (대규모의 주정발효 과정에서 생성된 불순물과 그 효율적 분리)

  • 류병호;김운식;남기두;이인기;하미숙
    • Microbiology and Biotechnology Letters
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    • v.14 no.5
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    • pp.371-376
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    • 1986
  • This study to elucidate concentrations of impurities such as methanol and fusel oil formed during fermentation process among the different materials and has been applied technical seperation for processing improvement by continuous distillation of super-allospas type. Methanol was formed high concentrations of cutting dried sweet potato and tapioca in order among the different materials during fermentation process. n-Propanol oil was formed high concentration of rice, cutting dried sweet potato, corn, naked barley and tapioca in order among the those materials. I-Buthanol showed high concentration of tapioca, corn, rice, cutting dried sweet potato and naked barley in order and isoamyl-alcohol showed high concentration of tapioca, rice, cutting dried sweet potato, corn and naked barley in order. Using the continuous distillation of super-allospas type, the following are collection ratios of n-propanol, iso-butanol, n-butanol and iso-amylalcohol: 37.9%, 28.6%, 37.4%, and 56.1% when 78.25% (v/v), 68.54% (viv), 50.0% (viv), and 50.0% (v/v) alcohol are used, respectively. Fusel oil and bad alcohol put into the recovery column and then seperated directly by side cut of fusel oil partially from plate of tower bottom after concentration again. Extra impurities seperated by fusel oil seperator when 20 % (v/v) alcohol adjusted with water.

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Study of Two-shaft Rotary Disc UF Module for the Separation of Oil Emulsion (2축 회전판형 UF 모듈의 Oil Emulsion 분리 특성 연구)

  • 김제우;노수홍
    • Membrane Journal
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    • v.6 no.4
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    • pp.219-226
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    • 1996
  • Rotary disc ultrafiltration module(RDM) was developed for the separation of oil emulsions. This module was devised to reduce the gel polarization phenomenon by alecoupling the operation pressure and the surface velocity of solution in ultrafiltration(UF) processes. Two-shaft engaged disc type RDM having 20 rotary disc membcanes(UOP, USA) was operated under 85kPa vacuum at $25^{\circ}$C. The pressure drop due to slip flow in the two-shaft RDM was found to be proportional to $(2.5{\omega}r)^{2}$. The pure water flux of two-shaft RDM decreased by 9.95% at the angular velocity of 41.89rad/s compared to the decrease of 3.01% for one-shaft RDM at the same velocity. When the angular velocity was changed from 31.42rad/s to 2.62rad/s, the flux decline for 1% cutting oil in two-shaft RDM was 30.16% that is similar to that of one-shaft RDM. Disc gap of 3mm and 7mm did not show any significant differences in the flux for 1% cutting oil solution. A modified model for two-shaft RDM showed good agreement with the experimental results for the cutting oil solution.

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Characteristics of the Sinusoidal Flux Continuous Operation Mode for the Submerged Flat-sheet Membrane Module in Cutting Oil Solution (절삭유 수용액내 침지식 평막 모듈에 대한 사인파형 투과유속 연속운전 방식의 특성)

  • Won, In Hye;Chung, Kun Yong
    • Korean Chemical Engineering Research
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    • v.53 no.5
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    • pp.646-652
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    • 2015
  • In this study transmembrane pressure (TMP) was measured with respect to permeate flux through the submerged flat sheet membrane for the emulsion and semi-synthetic cutting oil solutions. The effective area and nominal pore size of the used microfiltration membrane were $0.02m^2$ and $0.15{\mu}m$, respectively. The experiments were carried out simultaneously for run/stop (R/S) and sinusoidal flux continuous operation (SFCO) modes using two submerged membrane module in the reservoir. TMP for the case of SFCO was maintained under 60% of R/S, and the effect on TMP drop decreased as the permeate flux increased for emulsion cutting oil solution. Membrane fouling for the semisynthetic solution showing low turbidity was induced lower comparing to the emulsion solution. Also, the effect on TMP drop for SFCO decreased during long-term operation.

Treatment Performance and Microbial Community Structure in BAC-process Treating Contaminated Groundwater by Water-soluble Cutting Oil (생물활성탄을 이용한 절삭유로 오염된 지하수의 처리특성과 미생물군집구조 해석)

  • Lim Byung-Ran;Bae Ci Ae;Lim Ho-Ju;Cho Chang-Ho
    • Journal of Environmental Health Sciences
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    • v.32 no.1 s.88
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    • pp.71-76
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    • 2006
  • Treatment performance and microbial community structure were investigated in water-soluble cutting oil treatment process using biological activated carbon. DOC removal in BACI column at $15^{\circ}C$ was higher than at $25^{\circ}C$, but those of BAC3 column after 60days was high at$25^{\circ}C$. Also, quinone content of first-step reactors at $25^{\circ}C$ and $15^{\circ}C$ was much the same, but those of the third-step reactor at $25^{\circ}C$ was higher than at $15^{\circ}C$. The dominant type of two apparatus was ubquinone (UQ)-l 0 followed by UQ-8. Menaquinones were detected from $25^{\circ}C$ apparatus and effluent. This suggested that DOC removal at $25^{\circ}C$ was advanced degradation by attached microorganisms on the activated carbon surface. The DOC removal in long-term activated carbon apparatus increased with going in BAC3 column. This indicated the influent of POC was a result of DOC removal efficiency decrease. Integrated DOC removal from start point in experiment to break point and quinone content were showed a tendency of increasing with going last-step activated carbon apparatus. Therefore, the biological activated carbon apparatus used by this study was effective treatment process in contaminated groundwater by water-soluble cutting oil.

Transmembrane Pressure of Flat-sheet Membrane in Emulsion Type Cutting Oil Solution for Symmetric/Asymmetric Sinusoidal Flux Continuous Operation Mode (대칭/비대칭 사인파형 연속운전 방식에 따른 에멀젼형 절삭유 수용액 내 평막의 막간 차압)

  • Won, In Hye;Lee, Hyeon Woo;Gwak, Hyeong Jun;Chung, Kun Yong
    • Membrane Journal
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    • v.25 no.4
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    • pp.320-326
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    • 2015
  • In this study, permeation experiments were carried out using the symmetric and asymmetric sinusoidal flux continuous operation (SFCO) modes for the submerged flat sheet membrane in the 0.5 wt% emulsion type cutting oil solution. The effective area and nominal pore size of the used microfiltration membrane were $0.02m^2$ and $0.15{\mu}m$, respectively. The emulsion cutting oil was rejected over 99% based on turbidity. Transmembrane pressure increased lower as the aeration rates increased. The symmetric SFCO mode was a little more effective than the symmetric SFCO mode in low permeate flux between 10 and $15L/m^2{\cdot}h$. However, the symmetric SFCO mode was shown very effectively in high permeate flux between 25 and $30L/m^2{\cdot}h$.

A Study on the Ultrafiltration of a Cutting Oil Emulsion (절삭유 에멀젼의 한외여과분리 연구)

  • 김광제;박인준;김동권;이수복
    • Proceedings of the Membrane Society of Korea Conference
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    • 1995.10a
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    • pp.31-32
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    • 1995
  • 한외여과분리의 중요한 응용분야의 하나인 oil/water 에멀젼의 분리에 대하여 연구하였다. Oil/water 에멀젼의 한외여과분리 원리를 제안하고, 상용되고 있는 하나의 절삭유를 대상으로 분리가능성을 조사하였다. 사용된 한외여과분리 모듈은 상업적으로 이용되고 있는 IRIS 3042 분리막이 장착된 평판형이었다. 한외여과 실험에서 공급압력, 공급유량, 공급에멀젼의 oil농도등을 변화시키면서 투과액의 oil농도, 투과속도등을 측정하여 분리성능을 조사하였다.

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