• Title/Summary/Keyword: cutting methods

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Mechanism of Micro-V Grooving with Single Crystal Diamond Tool (단결정 다이어몬드 공구를 이용한 Micro-V 홈 가공기구)

  • Park D.S.;Seo T.I.;Kim J.K.;Seong E.J.;Han J.Y.;Lee E.S.;Cho M.W.;Choi D.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1223-1227
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    • 2005
  • Fine microgroove is the key component to fabricate micro-grating, micro-grating lens and so on. Conventional groove fabrication methods such as etching and lithography have some problems in efficiency and surface integrity. This study deals with the creation of ultra-precision micro grooves using non-rotational diamond tool and CNC machining center. The shaping type machining method proposed in the study allows to produce V-shaped grooves of $40\mu{m}$ in depth with enough dimensional accuracy and surface. For the analysis of machining characteristics in micro V-grooving, three components of cutting forces and AE signal are measured and processed. Experimental results showed that large amplitude of cutting forces and AE appeared at the beginning of every cutting path, and cutting forces had a linear relation with the cross-sectional area of uncut chip thickness. From the results of this study, proposed micro V-grooving technique could be successfully applied to forming the precise optical parts like prism patterns on light guide panel of TFT-LCD.

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Study on Madeleine Vionnet Design Image Shown at the Christian Dior Collections (크리스찬 디오르 컬렉션에 나타난 마들렌 비오네 디자인 이미지)

  • Choi, Jin-Young;Cho, Kyu-Hwa
    • Journal of Fashion Business
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    • v.14 no.2
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    • pp.73-80
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    • 2010
  • This research examined the design characteristics of Madeleine Vionnet, a female fashion designer who left an enormous legacy and made a great contribution to the high added-value fashion industry. Her techniques can be dividing in to three types: the bias cutting, the design by geometrical methods, and the classical style of ancient Greek clothing. This research also intended to study the design cases in which Vionnet's drapery images are applied to modern fashion, mainly the haute couture works that have appeared at Dior collections since 2000. In terms of the characteristics of Madeleine Vionnet's design, First, she produced the best achievement in dress and ornament history by developing a new technique called bias cutting. Second, her work was groundbreaking because it changed the previously planar approach to the female body into a solid conception by cutting and connecting geometrical pieces in the form of quadrangle, triangle, and a quarter-circle. As a result, her works depicted feminine beauty to the fullest extent through the combination of the human body, excellent materials, and the most sophisticated technology and personal skill. Third, her approach was a classical style tinged with the Greek costume image. With this style, which was born by reinterpreting the key tone of the Greek epoch in a modern way, and transcending and even changing tradition, she created a form of beauty that only she could.

A Study on the Representation of Ship Hull Forms Using NURBS Surface - The Development of a Free Form Cutting Machine ; Part I - (NURBS 곡면을 이용한 선형표현에 관한 연구 - 자유곡면 가공기계 개발(I) -)

  • H. Shin;K.W. Park;H.G. Park;I.H. Kim
    • Journal of the Society of Naval Architects of Korea
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    • v.37 no.2
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    • pp.109-117
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    • 2000
  • In order to develope ship hull forms. many various models are represented numerically in terms of B-spline surfaces and tested experimentally in the towing tank. It is very difficult to make various ship hulls with free forms in handiwork. As the first step of development of a free form cutting machine which becomes a good substitute for high-priced model cutting machines, free forms representation for model cutting are developed. In this paper, NURBUS surfaces are represented on the assumption that data points may be control points contrary to existing methods.

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The effect of drill design on stability and efficacy of dental implants (치과용 임플란트의 안전성과 유효성에 대한 드릴 디자인의 효과)

  • Yoon, Ji-Hoon;Jeon, Gye-Rok;Yun, Mi-Jung;Huh, Jung-Bo;Jeong, Chang-Mo
    • The Journal of the Korean dental association
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    • v.53 no.2
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    • pp.132-142
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    • 2015
  • Purpose : The objective of this research was to investigate an optimization of drill design factors for implant stability and efficacy through comparative evaluation by the cutting time, heat generation and initial stability. Materials and Methods : Three design factors were considered for the purpose of drill design optimization; the number of flute(2 flute, 3 flute), helix angle($15^{\circ}$, $25^{\circ}$) and drill tip shape(straight, 2-phase). Design factors were selected through comparative evaluation by temperature change, cutting time and ISQ value. Results : Heat generation and cutting time are influenced by all design factors(p<0.05). Drill tip shape was the only factors which influenced to the largest initial stability(p<0.05). Conclusion : Drills with 2 flutes, 2-phase formed drill tip, and 25 degrees of helix angle exhibit a better performance than other design.

Straw to Grain Ratio Equation for Combine Simulation

  • Kim, Sang Hun;Gregory, James M.
    • Journal of Biosystems Engineering
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    • v.40 no.4
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    • pp.314-319
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    • 2015
  • Purpose: The ratio of straw to grain mass as a function of cutting height affects combine efficiency and power consumption and is an important input parameter to combine simulation models. An equation was developed to predict straw to grain ratios for wheat as a function of cutting height. Methods: Two mass functions, one for straw and one for grain, were developed using regression techniques and measured data collected in west Texas during the summer, and used to predict the straw to grain ratio. Results: Three equations were developed to facilitate the simulation of a combine during wheat harvest. Two mass functions, one for straw and one for grain, were also developed; a quadratic equation describes the straw mass with an $R^2$ of 0.992. An S-shaped curve describes the mass function for grain with an $R^2$ of 0.957. An equation for straw to grain ratio of wheat was developed as a function of cutting height. The straw to grain ratio has an $R^2$ value of 0.947. Conclusions: In all cases, the equations had $R^2$ values above 0.94 and were significant at the 99.9 percent probability level (alpha = 0.001). Although all three equations are useful, the grain mass and straw to grain ratio equations will have direct application in combine simulation models.

A Study on the Native Environment and Cutting Propagation for the Black-berry Magnolia Vine [Schisandra repanda (Siebold & Zucc.) Radlk] in Halla Mountain (한라산 흑오미자의 자생환경 및 삽목증식 연구)

  • Boo, Jae Yoon;Kim, Ju Sung
    • Korean Journal of Medicinal Crop Science
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    • v.28 no.5
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    • pp.354-359
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    • 2020
  • Background: The recent, decline in Black-berry Magnolia Vine (Schisandra repanda; BMV) native to Jeju Island, Korea, has raised concerns about the causes of this decline. We investigated the native environment of S. repanda and evaluated its propagation through cuttings to provide preliminary data for its restoration in Jeju Island. Methods and Results: The native environment of the BMV in the Hallasan National Park was surveyed and the climatic variables (temperature and humidity) were analyzed. The effects of the sex of the donor plant (male/female) type of cutting (softwood/hardwood), and treatment with a plant growth regulator (indole-3-butylic acid/rootone) on the rooting of BMV were investigated. Additinallly, the rooting rate, root count, and root length, as well as temperature and humidity were measured in the vinyl moist chambers. BMV was observed in 63 plants distributed from 567 m to 1,364 m above sea level of the Hallasan National Park. In the cutting experiment, the rooting rate was 71.9%, and it was higer in female plants (75.0%) than in male plants (68.8%). Conclusions: The mass propagation of BMV through cuttings valuable for its restoration as without such safeguard measures, the population could face extinction within a few decades.

Cutting force regulation of microdrilling using the sliding mode control (슬라이딩 모드 제어를 이용한 마으크로 드릴의 절삭력 제어)

  • 정만실;조동우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.842-846
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    • 1997
  • Micro-hole drilling (holes less than 0.5 mm in diameter with aspect ratios larger than 10) is gaining increased attention in a wide spectrum of precision production industries. Alternative methods such as EDM, laser drilling, etc. can sometimes replace mechanical micro-hole drilling but are not acceptable in PCB manufacture because they yield inferior hole quality and accuracy. The major difficulties in micro-hold drilling are related to wandering motions during the inlet stage, high aspect ratios, high temperature,etc. However, of all the difficulties, the most undesirable one is the increase of drilling force as the drill penetrates deeper into hold. This is caused mainly by chip related effects. Peck-drilling is thus widely used for deep hole drilling despite the fact that it leads to low productivity. Therefore, in this paper, a method of cutting force regulation is proposed to achieve continuous drilling. A proportional plus derivative (PD) and a sliding modecontrol algorithm will be implemented for controlling the spinle rotational frequeency. Experimental results will show that sliding mode control reduces the nominal cutting force and its variation better than the PD control, resulting in a number of advantages such as an increase in drill life, fast stabilization of the wandering motion, and precise positioning of the hole.

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A Study on The Cutting Pattern Generation of Membrane Structures and The Loss-Ratio of Material (막 구조물의 재단도 작성과 막재의 손실률에 관한 연구)

  • Shon, Su-Deok;Jeong, Eul-Seok;Kim, Seung-Deog
    • Journal of Korean Association for Spatial Structures
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    • v.6 no.1 s.19
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    • pp.117-127
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    • 2006
  • Membrane structures, a kind of lightweight soft structural system, are used for spatial structures. The design procedure of membrane structures are needed to do shape finding, stress-deformation analysis and cutting pattern generation, because the material property has strong axial stiffness, but little bending stiffness. The problem of cooing pattern is highly varied in their size, curvature and material stiffness. So, the approximation inherent in cutting pattern generation methods is quite different. Therefore the ordinary computer software of structural analysis & design is not suitable for membrane structures. In this study, we develop the program for cooing pattern generation using geodesic line, and investigate the result of example's cooing pattern in detail.

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Vibrational Characteristics of Magnetostrictive Materials for a Vibration Assisted Cutting Device (진동절삭기 구성을 위한 자기변형 재료의 진동 특성 규명)

  • Lee, Ho-Cheol;Kim, Gi-Dae
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.11
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    • pp.1214-1220
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    • 2012
  • Vibration assisted cutting (VAC) is one of the promising methods for precision machining, which has been normally equipped with piezoelectric materials. In this paper, a feasibility of applying magnetostrictive materials to VAC as a cutting device instead of piezoelectric materials was studied. For this, the vibrational characteristics of a magnetostrictive material was investigated with respect to a coil design, a preload, and the effects of a biasing and an exciting magnetic fields. The output strain of a magnetostrictive material is restricted due to an increasing inductive impedance as the exciting frequency increases and the heat of coil, etc. Through the experimental results, it was found that the biasing and the exciting magnetic field affected the output performance significantly but not the preload. In conclusion, the magnetostrictive material could be used only in the low frequency range but not a good candidate for high frequency actuating application.

Development of Exit Burr Identification Algorithm on Multiple Feature Workpiece and Multiple Tool Path (복합형상 및 다중경로에 대한 Exit Burr 판별 알고리듬의 개발- 스플라인을 포함한 Exit Burr의 해석 -)

  • Kim, Ji-Hwan;Lee, Jang-Beom;Kim, Young-Jin
    • IE interfaces
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    • v.18 no.3
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    • pp.247-252
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    • 2005
  • In the automated production environment in the present days, the minimization of manual operation becomes a very important factor in increasing the efficiency of the production system. The exit burr produced through the milling operation on the edge of workpiece usually requires manual deburring process to enhance the level of precision of the resulting product. So far, researchers have developed various methods to understand the formation of exit burr in cutting process. One method to analytically identify the formation of exit burr was to use the geometrical information of CAD and CAM data used in automated machining. This method, in turn, generated the information resulting from the analysis such as burr type, cutting region, and exit angle. Up to now, the geometrical data were restricted to the single feature and single path. In this paper, a method to deal with the complicated geometric features such as line segment, arc, hole, and spline will be presented and validated using the field data. This method also deals with the complex workpiece shape which is a combination of multiple features. As for the cutting path, multiple tool path is analyzed in order to simulate the real cutting process. All this analysis is combined into a Windows based software and real data are used to validate the program in the conclusion.