• Title/Summary/Keyword: cutting methods

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A variable-speed deburring robot using the repetitive control

  • Kimura, Yoichi;Mukai, Ryoji;Kobayashi, Fuminori
    • 제어로봇시스템학회:학술대회논문집
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    • 1989.10a
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    • pp.663-668
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    • 1989
  • Control methods to achieve efficient and accurate deburring robots are proposed. For efficiency, cutting speed is controlled adoptively with the cutting load. For accuracy, it adopts repetitive control. Since usual repetitive control cannot afford dynamical speed changes, the proposed method controls in an interpolating manner using several waveforms stored in the controller. Successful experimental results axe shown.

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The Hole machining Characteristics of Glass Fiber Reinforced Polyester for Various Machining Conditions (가공조건 변화에 따른 유리섬유 복합재료의 홈 가공 특성)

  • 김성일
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.377-380
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    • 1999
  • The experimental investigating is mainly focused on the hole machining characteristics of glass fiber reinforced polyester at different surface conditions, cutting conditions and machining methods. The entrance and exit surface holes of the glass fiber reinforced polyester is observed and the surface photographs of drilled holes is showed. The cutting force is also measured.

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Comparative analysis of cutting performance for basalt and granite according to abrasive waterjet parameters (연마재 워터젯 변수에 따른 현무암 및 화강암 절삭성능 비교분석)

  • Park, Jun-Sik;Cha, Hyun-Jong;Jo, Seon-Ah;Jung, Ju-Hwan;Oh, Tae-Min
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.24 no.5
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    • pp.395-409
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    • 2022
  • To overcome the limitation of conventional rock excavation methods, the excavation with abrasive waterjet has been actively developed. The abrasive waterjet excavation method has the effect of reducing blasting vibration and enhancing the excavation efficiency by forming a continuous free surface on the rock. However, the waterjet cutting performance varies with rock fracturing characteristics. Thus, it is necessary to analyze the cutting performance for various rocks in order to effectively utilize the waterjet excavation. In this study, cutting experiments with the high pressure waterjet system were performed for basalt and granite specimens. Water pressure, standoff distance, and traverse speed were determined as effective parameters for the abrasive waterjet cutting. The cutting depth and width of basalt specimens were analyzed to compare with granite results. The averaged cutting depth of basalt was shown in 41% deeper than granite; in addition, the averaged cutting width of basalt was formed by 18.5% narrower than granite. The results of this study are expected to be useful basic data for applying rock excavation site with low strength and high porosity such as basalt.

A Case Study on Investigation Stability of Cut Slope in Road (국도와 인접한 절토부 사면안전성 대책에 관한 연구)

  • 이승호;임재승;정태영;신희순;이은동
    • Proceedings of the Korean Geotechical Society Conference
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    • 2003.06a
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    • pp.45-52
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    • 2003
  • Construction and extension of road by industrialization are increasing. According to this, construction of large cutting slope is increasing. Therefore, many methods for slope stability by this are applied. Failure happens according to dip and dip direction of slope. It is actuality that is connoting unstable element. This slope include coaly shale. Stability of slope failure this study takes place by road extension running examination for stability property calculate. Use this and examined stability about stereographic projection and wedge failure. Apply suitable reinforcement countermeasure about unstable cutting slope and analyzed stability. Wish to consider effective and robust processing plan of great principle earth and sand side securing stability. Hereafter with these data, is going to utilize in reinforcement and failure prevention.

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A Study on Efficient Roughing of Impeller with Ruled Surface (룰드 곡면으로 된 임펠러의 효율적인 황삭 가공에 관한 연구)

  • 임기남;장동규;이희관;양균의
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.568-571
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    • 2004
  • This paper presents an efficient 5-axis roughing method for centrifugal impeller. The efficient roughing is minimization of cutting time through minimizing tool tilting & rotating motions. Roughing tool path plan consists of the three steps. First, machining areas are divided into sub cutting regions using ruling lines. The biggest tool diameter is, then, determined for each region. Finally, tool paths are generated after fixing the tilting and rotating axis of 5-axis machine. Experimental results showed that the proposed roughing plan considering the divided machining regions is more efficient than the conventional methods.

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Spur gear forging tool manufacturing method considering elastic deformation due to shrink-fitting (열박음에 의한 탄성변형을 고려한 평기어금형 제작 방법에 관한 연구)

  • Kang, J.H.;Ko, B.H.;Jae, J.S.;Kang, S.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.381-385
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    • 2006
  • This research introduces easy tool manufacturing method regarding tool manufacturing procedure. In the conventional method, wire cutting machining and lapping operation of corner and render region were performed after shrink-fitting to ensure the accuracy of gear profile. But lapping operation is very difficult due to corner and render is located deep inside of die. In this research, wire cutting operation was performed after $1^{st}$ ring was shrink-fitted to ease lapping operation and increase the accuracy of corner radius. Before $2^{nd}$ ring fitting, lapping was completed. Elastic deformation amount due to $2^{nd}$ ring fitting and cold forging was calculated through finite element analysis and wire cutting specification was offset in that amount. Comparison of gear dimension between analysis and forged part ensures the validity of new manufacturing methods.

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Experimental Investigation on Machining Feasibility of Micro Patterns using a Single Crystal Diamond Tool (단결정 다이아몬드 공구를 이용한 미세 패턴 가공성에 대한 실험적 분석)

  • Kim, Hyun-Chul
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.5
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    • pp.76-81
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    • 2012
  • The continuing demand for increasingly slimmer and brighter liquid crystal display(LCD) panels has led to an increased focus on the role of the light guide panels(LGPs) or optical films that are used to obtain diffuse, uniform light from the backlight unit(BLU). And the most basic process in the production of such BLU components is the micromachining. LCD BLUs comprise various optical elements such as a LGP, diffuser sheet, prism sheet, and protector sheet with micro patterns. High aspect ratio patterns are required to reduce the number of sheets and enhance light efficiency, but there is a limit to the aspect ratio achievable for a given material and cutting tool. Therefore, this study comprised a series of experimental evaluations conducted to determine the machining feasibility in microcutting various aspect ratio patterns on electroless nickel plated die materials when using single-crystal diamond tools. Cutting performance was evaluated at various cutting speeds and depths of cut using different machining methods and machine tools.

A Best-First Branch and Bound Algorithm for Unweighted Unconstrained Two-Dimensional Cutting Problems (비가중 무제한 2차원 절단문제에 대한 최적-우선 분지한계 해법)

  • Yoon, Ki-Seop;Yoon, Hee-Kwon;Kang, Maing-Kyu
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.32 no.1
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    • pp.79-84
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    • 2009
  • In this paper, a best-first branch and bound algorithm based upon the bottom-up approach for the unweighted unconstrained two-dimensional cutting problem is proposed to find the optimal solution to the problem. The algorithm uses simple and effective methods to prevent constructing duplicated patterns and reduces the searching space by dividing the branched node set. It also uses a efficient bounding strategy to fathom the set of patterns. Computational results are compared with veil-known exact algorithms and demonstrate the efficiency of the proposed algorithm.

An advanced PVD TiAIN multilayer coating for severe cutting conditions (극한 절삭조건에 적합한 새로운 다층 TiAIN 코팅)

  • 김종성
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.783-791
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    • 2000
  • Increasing demands in productivity are propelling the development of new manufacturing methods like hard machining, high speed cutting (HSC) or machining of difficult to machine materials. In these processes the toois are subjected to very severe mechanical, tribological and thermal loads. They fail prematurely by abrasion, cratering, edge breakage and cold welding. The performance of such tools will be enhanced by better and more wear resistant coatings. The development of these new coatings shows a clear trend towards complex multi-component and multi-layer configurations. TiAIN multilayer coating belongs to these coatings for the new cutting tool generation. This paper tries to explain the benefits of the new coatings. TiAIN multilayer coating offers the following advantages: reduction of manufacturing costs. boost productivity, and lower coolant procurement, conditioning and disposal costs.

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Automatic Generation of Roughing Tool Path upon Unequal Level Line Matching (비균등분할 등고선 가공법에 의한 황삭가공경로의 자동생성)

  • Kim, Byeong-Hee
    • Journal of Industrial Technology
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    • v.15
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    • pp.23-32
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    • 1995
  • The methodology of automatic generation of tool path for rough cutting of a sculptured surface is proposed with the improved contouring method, unequal level line machining. Considering the surface shape and the diameter of the endmill, the distance between level lines is obtained. To improve MMR, initial rough cutting is processed with the large diameter endmill and the remained material is removed by the relatively small diameter endmill. Tool path is generated from the offset curve of respective level line and the interferences between the tool and workpiece are automatically avoided. After generating NC part program, the sculptured surface is machined at the vertical machining center. From the experimental results, total cutting length and machining time are reduced more effectively than conventional contouring methods.

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