• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2000년도 추계학술대회 논문집
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• pp.858-861
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• 2000

This paper presents the characteristics of cutting fluid atomization due to its application method. In this study three different application methods; nozzle, jet, mist type is adopted for evaluating the cutting fluid's effect in terms of machinability and environmental consciousness. Cutting fluids are widely used to cool and lubricate the cutting zone in machining process. Cutting fluids mist via atomization in spin-off process can be affected to health risk. To satisfy the increasing concern of health and environment problem and keep the machinability or productivity it is necessary to establish the resonable strategy of cutting fluid usage and optimal control. Tool wear and cutting fluid diffusion rate in the air were measured as machinability index and environmental index in a few turing operation. Through this basic approach it can be also provide the optimization of cutting process and improvement of machine tool design in achieving environmentally conscious machining.

• Journal of Biosystems Engineering
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• 제43권4호
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• pp.386-393
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• 2018

Purpose: Chicken cutting is done manually, which is inefficient, unhygienic, and carries a high accident risk during processing. This study develops and evaluates an automatic chicken cutting machine that suits small-scale workplaces. Methods: This study developed an automatic chicken cutting machine equipped with four traverse blades and two longitudinal blades. An experiment was conducted with various blade rotating speeds and tray feed rates to evaluate the machine's performance. The chicken loss rate and chicken piece weights were measured to calculate the coefficient of variation (CV), thereby determining processing uniformity. Results: The optimal cutting conditions with the smallest chicken loss rate were 0.05 m/s tray feed speed and 18.8 m/s and 16.4 m/s for the traverse and longitudinal blades, respectively. The processing ran at 55.3 chickens per hour and the chicken pieces were more uniform when using the device than for hand-work processed pieces. Conclusions: The loss rate increased in proportion to the cutting-blade rotation speed due to the high cutting rate in meat. The loss rate also increased as the tray feed speed slowed because the cutting blade pushed the chicken meat. The tray feed speed should be increased to improve the amount processed per hour.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1995년도 추계학술대회 논문집
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• pp.95-100
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• 1995

Automatic monitoring of cutting process is one of the most important technology for increasing the stability and the reliability of unmanned manufacturing system. In this study, basic methods which use the acoustic emission (AE) signals and sutting forces proposed to monitor tool wear (flank wear) quantitatively. Fist, in order to detect flank wear, it was investigated influence of cutting conditions, that is, cutting velocity, feed and depth of cut, on AE signals (AErems) and cutting forces. Furthermore,the relationship flank wear between AErems and cutting forces were discussed.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2003년도 추계학술대회
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• pp.19-24
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• 2003

Recently, various efforts to make more speedy and precision machine tool to improve productivity and also various efforts to solve environmental problem are going on, so that dry cutting in manufacturing industry, which needs environmental conscious design and development of manufacturing technique, is becoming a very important assignment to solve. Because dry cutting does not use cutting fluid, we need other methods that can be used instead of cutting fluid, which does cooling, lubricating, chip washing, and anti-corrosion. Especially, because turning is a continuous work, the consideration of tool life and surface roughness due to continuous heat and poor lubrication is important. The purposes of this paper are the consideration of how well the compressed air can work instead of cutting fluid, and also the development of the method to select the optimum machining condition by the minimum numbers of experiments through the Taguchi method.

• 연구논문집
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• 통권28호
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• pp.193-207
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• 1998

Fully dense THCN) based carbonitride ceramics were fabricated by pressureless sintering. During sintering, solid solutions were formed from the ceramic ingredients. The ceramics exhibited microvickers hardness of 1560-2050kgf/mm2, fracture toughness of 3.0-5.4 MPa $m^(1/2)$, and three point flexural strength of 645-1072 MPa. Some of the ceramics were shaped in a cutting tool, and the cutting performance was evaluated. In case of cutting SCM440 alloy steel, the ceramics showed better performance than the commercially available alumina-titanium carbide ceramic cutting tool. Considering the excellent productivity of pressureless sintering compared with other densification methods and their cutting performance, this new class of ceramics are very promising for wear resistant applications.

• 한국기계기술학회지
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• 제13권4호
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• pp.49-55
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• 2011

Recently, various efforts to make more speedy and precision machine tool to improve productivity and also various efforts to solve environmental problem are going on, so that dry cutting in manufacturing industry, which needs environmental conscious design and development of manufacturing technique, is becoming a very important assignment to solve. Because dry cutting does not use cutting fluid, we need other methods that can be used instead of cutting fluid, which does cooling, lubricating, chip washing, and anti-corrosion. Especially, because turning is a continuous work, the consideration of tool life and surface roughness due to continuous heat and poor lubrication is important. The purposes of this paper are the consideration of how well the compressed air can work instead of cutting fluid, and also the development of the method to select the optimum machining condition by the minimum numbers of experiments through the Taguchi method.

• 한국기계가공학회지
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• 제18권11호
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• pp.89-95
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• 2019

In this research, the effect of roughing on tool load through bottom-up machining is investigated through actual machining. Generally, through the use of high-speed machining technology, machining methods, such as general roughing, operate by deepening the cutting depth for as long as the tool is able to withstand it, giving a slower feed rate, less cutting depth, and faster feed. However, when the cutting depth is deep, there is a problem in that the stepped shape of the cutting area is increased (e.g., by the shaking of the tool or the chipping load). However, if the cutting is performed less, the cutting time becomes relatively long. To compensate for these drawbacks and extend the service life of the tool, economic efficiency needs to be secured.

• 산업경영시스템학회지
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• 제18권35호
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• pp.47-52
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• 1995

The aim of this paper is to suggest the cutting stock problems which are two-dimensional in form, but can be treated as the optimization methods for one-dimensional cutting stock problem by exploiting the length requirement of the products. The solution method consists of two stages. The first calculates the number of roll pieces of each size. Next, 1-dimensional cutting stock model is set up. One heuristic method to calculate the number of each roll is suggested. The trim loss minization criteria are used to design the objective function. This model can be solved by the conventional cutting stock procedures based on enumerating the possible cutting patterns.

• 대한환경공학회지
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• 제35권6호
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• pp.394-399
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• 2013

가정 하수구의 주요 오물은 난분해성 모발로서 이것이 하수의 악취를 막기 위한 유트랩 장치에 다량으로 쌓이게 된다. 이러한 오물은 물의 흐름을 막는 현상을 일으키기 때문에 대부분의 가정에서 이를 해결하기 위해 상업적으로 제조된 화학적 분해 용액을 하수구에 과량 투입하여 하수구의 막힘 현상을 해결하고 있다. 본 연구에서는 난분해성 케로틴 단백질이 주성분인 모발을 절단 분쇄하는 장치를 개발하여 실험하였다. 실험을 위하여 모발을 효과적으로 절단할 수 있는 절단 분쇄장치를 설계하였으며 그 절단 성능을 실험적인 방법을 통해 규명하였다. 모발 절단 분쇄 장치의 성능을 평가하기 위하여 섬유다발을 부분 절단한 후 무게를 측정하는 방법을 사용하여 절단 모발의 평균길이를 구하였다. 이 방법은 비교적 간단한 무게 측정 방법을 통해 섬유상의 평균 길이를 구하는 것인데, 이를 모발에 적용하여 평균 모발 길이를 크지 않은 오차 범위에서 구할 수 있었다. 또한, 평균절단수를 정의하여 본 연구를 위해 고안된 모발 절단 분쇄 장치의 성능을 평가하였다. 평균절단수 분석 방법을 적용하여 주어진 실험 조건에서 최적의 구조와 최적의 작동시간을 구하는 기준을 제시할 수 있었다. 이러한 실험 방법과 결과는 섬유형태 물질의 절단 분쇄가 필요한 다른 장치에서도 설계와 분석에 사용할 수 있는 하나의 좋은 예시가 될 것이다. 본 연구에서 고안된 절단 분쇄 장치가 실험을 통하여 효과적으로 모발을 절단 분쇄하는 것을 확인할 수 있었다. 이러한 장치를 일반 가정에 설치하여 보급함으로써 최근 심각해지고 있는 하수구에 의한 수질환경 오염 방지에도 효과적인 도움이 될 것이다.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2003년도 춘계학술대회
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• pp.968-973
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• 2003

As environmental restrictions have continuously become more strict, it has emphasized development of environment-friendly technologies. In cutting technology, it has been well recognized that cutting fluids might have undesirable effects on worker's health and working environment and, hence, recently there have been numerous attempts to minimize harmful effects of cutting fluids on environments. To minimize the use of cutting fluids in machining, conventional cutting fluids have been replaced with the technologies of pressurized cold air and minimum quantity lubrication(MQL). Compared with milling, turning is a continuous cutting process, where tools are continuously heated up and lack of lubricity could lead to tool wear and deteriorated surface roughness. In this study, it has been investigated how tool wear and surface roughness could be affected by cutting conditions, supply and cooling methods. The experimental results show that MQL technology is able to minimize harmful effects of conventional cutting fluids.