• Title/Summary/Keyword: cutting line

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Simultaneous Control of Cutting Force and Position Using Two Degree-of- Freedom Controller in CNC Ball-end Milling Process (2자유도 제어기를 이용한 CNC볼엔드밀링 공정에서 절삭력과 위치의 동시제어)

  • 양호석;심영복;이건복
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.536-542
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    • 2002
  • There are two important variables in machining process control, which are feed and cutting speed. In this work, a two degree-of-freedom controller is designed and implemented to achieve on-line cutting force control and position control based on the modelling of cutting process dynamics which are established through step response test. Two schemes are proposed and implemented. The first is feed control under the constant spindle speed and spindle speed control under the constant feed speed. The second is a simultaneous control of feed and spindle speed. The last performs a position control under the constant cutting force. Those are confirmed to work properly. Especially the latter shows a faster response.

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Cutting Force Control Using A Two Degree-of-Freedom Controller in Ball-end Milling Processes (CNC 볼엔드밀링 공정에서 2자유도 제어기를 이용한 절삭력 제어)

  • 양호석;심영복;이건복
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.219-224
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    • 2002
  • There are two important variables in machining process control, which are feed and cutting speed. In this work, a two degree-of-freedom controller is designed and implemented to achieve on-line cutting force control based on the modelling of cutting process dynamics which are established through step response test. Two schemes are proposed and implemented. The first is feed control under the constant spindle speed and spindle speed control under the constant fled speed. The second is a simultaneous control of feed and spindle speed. Those are confirmed to work properly. Especially the latter shows a faster response and we'll be evaluated to pare away workpiece by simultaneous control of position and cutting farce sooner or later.

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Prediction of Cutting Force in Ball-end mill Cutting using the Commercial Solid Modeler (상용 Solid Modeler를 이용한 볼 엔드밀 가공의 절삭력 예측)

  • ;;;H. S. Park
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.347-350
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    • 2003
  • Many researches on the prediction of cutting forces of ball-end mil is have been achieved since before several decades ago. These kinds of researches have been concentrated on the study on how to make the prediction equations for the cutting forces based on 2-D cutting experimentation. The results of them were really good and impressive. But it's not proper to practical uses for industrial fields, because if sculptured surface were to be machined, then it would be very difficult to understand the complicated kinematical interaction between the sculptured surface and the flutes of a ball-end mill. So, we propose the method for solving these kind of problems using existed commercial CAD/CAM software; Unigraphics. Furthermore, the modification of tool path which is done off line is offered to increase the precision of cutting.

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Real-Time Estimation of Radial and Axial Depth of Cuts in End Milling Using the Cutting Forces (절삭력을 이용한 엔드밀링 공정의 실시간 축방향 및 반경방향 절삭깊이 추정)

  • 김승철
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.34-39
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    • 1999
  • If the on-line cutting conditions (e.g. speed, feedrate, radial and axal depth of cuts) can be identified in an end milling process, much information about cutting forces will be estimated from the cutting force model. Therefore, those estimated conditions can be applied to monitoring and control areas. In this paper, a real-time estimation algorithm for radial and axial depth of cuts is studied in end milling using the averaging cutting forces per tooth. The analytical estimation models of depth of cuts are derived from the geometric cutting force model. The validity of the estimation models is verified on a horizontal machining center through the experiments in various cutting conditions.

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Cutting Force Control by Variable Feed and Spindle Speed in Ball-end Milling Process (이송 및 주축속도 가변속에 의한 볼 엔드밀 절삭공정의 절삭력 추적제어)

  • Lee, Chun-Hwan;Yi, Seung-Ug;Lee, Gun-Bok
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.4
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    • pp.73-80
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    • 1993
  • There and two important variables in machining process control, which are feed and cutting speed. It is possible to improve the machining accuracy and the productivity by maintaining the optimal feed and cutting speed. In this work, a controller is designed to achieve on-line cutting force control based on the modeling of cutting process dynamics established through step response test. Two schemes are proposed and implemented. The first is feed control under the constant spindle speed and the second is spindle speed control under the constant feed. Finally, both are proved to work properly through simulation and experimentation.

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Evaluation of the wear of the periodontal curet's cutting edge (치주 큐렛의 절단 연 마모도 평가)

  • Park, Eung-Joon;Lim, Sung-Bin;Chung, Chin-Hyung
    • Journal of Periodontal and Implant Science
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    • v.27 no.3
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    • pp.575-584
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    • 1997
  • The quality of periodontal instrument cutting edge is a basic element of effective root planing procedure. Using instruments, the sharp edge is changed into blunt or beveled edge. With the blunt instrument, the periodontal treatment can't be carried into accuracy and effective. The study on the wear of periodontal curet is insufficient, there are few publications about the change of sharpness of cutting egde after using instrument and a certen reports were published on the study of scanning electron microscope(SEM) examination. In this study, to declare the number of strokes for sharpening of instruments, the changes of cutting edge is measured by the clinical methods, tactile sensitivity examination and refraction light-white line test after scaling strokes and root planing strokes. SEM test was added for defined the changes of cutting edges. The 7/8 Gracey curets that have been never used was tested. Maxillary molars which were extracted from the School of Dental Medicine, Dankook University was used. Subjected teeth had attachment loss more than 6 mm in bucca-lingual surface and sufficient calculus of a band type in cervical area. The strokes of curet were executed 3, 5, 7, 9, 11, 13 times on scaling stroke and 10, 15, 20, 25, 30, 35 times on root planing stroke. A resident has periodontal experience over 3 years carried out the clinical examinations those tactile sensitivity examination and refraction light-white line test 5 times. The case there being tactile sensitivity certenly is 2, the case being felt tactile sensitivity is 1, and the case there not being tactile sensitivity is 0. The visual examination was recorded as following. The case that refracted white line is not recognised is 2, the case that uncerten is 1, and the case that acknowledged is 0. The results were obtained as follows. 1. After scaling strokes, the tactile sensitivity was reduced after 11 strokes and disappeared in 13 strokes. 2. In tactile sensitivity after root planing procedures, sensitivity was reduced after 25 strokes and disappeared in 35 strokes. 3. In case of visual examination, the detection of refracted white line was increased after 9 strokes of scaling procedures and the accuracy of wear wasn't showed after root planing procedures. 4. In SEM, metal projection was observed on new periodontal curet cutting edge and it was disappeared after scaling procedures. 5. In SEM, the cutting edge was showed changing linear into an aspect of the surface after 5 strokes of scaling procedures and 10 strokes of root planing procedures and showed beveled edge in 11 strokes of scaling procedures, 25 strokes of root planing procedures. The results of 3-type examination indicated that the sharpening of curet should be performed after 11 strokes of scaling procedures and 25 strokes of root planing procedures.

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Response Analysis of Ground Vibration for Cutting and Embankment Transition Zone Structure (절성토 접속구조별 지반진동 응답특성)

  • Lee, Il-Wha;Yun, Won-Min;Choi, Won-Il;Hwang, In-Hwan;Hwang, Sung-Wook
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.3195-3200
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    • 2011
  • The vibration resulting from railway operation is transmitted through the track and line structure, ground movements to adjacent buildings. As these vibration is growing, there is occurred exaggerated forces and displacements of the track and line structure and it is causing the differential settlement. It is difficult to clarify the dynamic response characteristics of trackbed because of various environmental conditions. However, track irregularity be affected by ununiformed bearing capacity and its dynamic response, study for dynamic response characteristics is required to investigate the cause of track irregularity and countermeasure. This study was intended to evaluate the numerical analysis which exam the response analysis characteristic of ground vibration by shape of cutting and embankment transition zone. The original method of analysis were have to examine variables such as directions, angles, drain conditions, linear conditions. However, In the analysis there were to consider the effect of moving loads according to directions of cutting and embankment transition zone.

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Immersion Ration Estimation Using Spindle Motor Current during Milling (밀링공정에서 주축모터전류를 이용한 절입비 추정)

  • Cho, K.-J.;Kwon, W.-T.;Cho, D.-W.;Chu, C.-N.
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.12
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    • pp.222-229
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    • 1999
  • In order to regulate cutting torque in milling, monitoring system should be set to a certain threshold. Radial immersion ratio is an important factor to determine the threshold and should be estimated in process for automatic regulation. In this paper, on-line estimation of the radial immersion ration using spindle motor current in face milling is presented. When a tooth finishes sweeping, a sudden drop of cutting torque occurs. This torque drop is equal to cutting torque acting on a single tooth at the swept angle of cut and can be acquired form cutting torque signals. Average cutting torque per revolution can also be calculate form cutting torque signals. The ratio of cutting torque acting on a single tooth at the swept angle of cut to the average cutting torque per revolution is a function of the swept angle of cut and the number of teeth. Using the magnitude of this ratio, the radial immersion ratio is estimated. Identical algorithm is adopted to estimate the immersion ratio based on the spindle motor current measurement. The experiments performed under different cutting conditions show that the radial immersion ratio can be estimated within 10% error range by the proposed method using spindle motor current.

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In-process Immersion Ratio Estimation Using Spindle Motor Current during Face Milling (정면밀링공정중 추축모터전류를 이용한 절입비의 실시간 추정)

  • 조규진;오영탁;권원태;주종남
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.6
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    • pp.57-64
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    • 2000
  • In order to regulate cutting torque in milling, monitoring system should be set to a certain threshold. Radial immersion ratio is an important factor to determine the threshold and should be estimated in process for automatic regulation. In this paper, on-line estimation of the radial immersion ratio using spindle motor current in face milling is presented. When a tooth finishes sweeping, a sudden drop of cutting torque occurs. This torque drop is equal to the cutting torque acting on a single tooth at the swept angle of cut and can be acquired from cutting torque signals. Average cutting torque per revolution can also be calculated from cutting torque signals. The ratio of cutting torque acting on a single tooth at the swept angle of cut to the average cutting torque per revolution is a function of the swept angle of cut and the number of teeth. Using the magnitude of this ratio, the radial immersion ratio is estimated. Identical algorithm is adopted to estimate the immersion ratio based on the spindle motor current measurement. The experiments performed under different cutting conditions show that the radial immersion ratio can be estimated within 10% error range by the proposed method using spindle motor current. Varying immersion ratio is also estimated well using the presented algorithm.

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A Study on the Application of Adaptive Control Constraint to Maintain Constant Cutting force in Turning (선삭에서 일정 절삭력 유지를 위한 구속 적응제어에 관한 연구)

  • 김인수;황홍연;김광준
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.10 no.3
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    • pp.376-382
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    • 1986
  • Adaptive control constraint (ACC) is applied to a turning process to keep the cutting force constant while the cutting conditions vary. In this system, a given reference force is compared with the measured cutting force and difference is input to the controller to adjust the feed. Since it is found that the effective ACC loop gain depends on both depth-of-cut and spindle speed and thereby influence the system stability, a simple computer algorithm is built in the controller to maintain the stability of the whole system by on-line estimation of the process parameters during cutting.