• Title/Summary/Keyword: cutting length

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Fibre composite railway sleeper design by using FE approach and optimization techniques

  • Awad, Ziad K.;Yusaf, Talal
    • Structural Engineering and Mechanics
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    • v.41 no.2
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    • pp.231-242
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    • 2012
  • This research work aims to develop an optimal design using Finite Element (FE) and Genetic Algorithm (GA) methods to replace the traditional concrete and timber material by a Synthetic Polyurethane fibre glass composite material in railway sleepers. The conventional timber railway sleeper technology is associated with several technical problems related to its durability and ability to resist cutting and abrading action of the bearing plate. The use of pre-stress concrete sleeper in railway industry has many disadvantages related to the concrete material behaviour to resist dynamic stress that may lead to a significant mechanical damage with feasible fissures and cracks. Scientific researchers have recently developed a new composite material such as Glass Fibre Reinforced Polyurethane (GFRP) foam to replace the conventional one. The mechanical properties of these materials are reliable enough to help solving structural problems such as durability, light weight, long life span (50-60 years), less water absorption, provide electric insulation, excellent resistance of fatigue and ability to recycle. This paper suggests appropriate sleeper design to reduce the volume of the material. The design optimization shows that the sleeper length is more sensitive to the loading type than the other parameters.

Characteristics on the chord length and cutting ratio of rear side blade for the offshore vertical axis wind turbine (날개 길이 및 후면부 절개 비율에 따른 해상용 수직축 풍력발전기 특성 평가)

  • Kim, Namhun;Kim, Kyenogsoo;Yoon, Yangil;Oh, Jinseok
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.05a
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    • pp.64.2-64.2
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    • 2011
  • 해상용(offshore) 부이(bouy)는 선박의 항로를 지시하거나 암초, 침몰선 등 항해상의 위험물을 알리기 위해 사용 되며, 야간을 위해 등화장치를 설치한 것을 등부표라 한다. 등부표는 야간 점등을 위해 자체 전력 생산시스템을 갖추고 있으나, 기존의 태양광을 이용한 전력 시스템은 해상 환경에 따른 제약이 많아 안정적인 운영이 어려우므로 풍력 발전기(wind turbine)를 이용한 하이브리드 전력 생산시스템으로의 전환이 필요한 실정이다. 선행 연구는 수직축(vertical axis) 양력(lift) 및 항력(drag) 조합형 해상용 풍력발전기 개발에 대하여 수행하였으나, 본 논문에서는 풍력발전기의 효율 증대를 위해 날개 길이 및 후면부 절개 비율에 따른 수직축 풍력발전기 특성에 대하여 연구하였다. 풍력발전기의 설치조건은 선행연구와 동일하게 등명구 교체 작업을 원활하게 하기 위하여 설치 공간을 $1m{\times}1m$로 제한하였으며, 등부표의 구조를 고려하여 최상단에 지지 프레임을 별도로 구성 하였다. 풍력발전기의 블레이드는 0.6mm의 알루미늄 박판을 절곡하여 NACA 4418의 외형을 가지도록 제작하였고, 블레이드 설계 시 에어포일의 후면부를 절개하여 양력과 항력을 효과적으로 이용하며 저속과 고속에서 높은 효율을 가지도록 설계하였다. 또한 블레이드 날개 길이와 후면부 절개 비율에 따른 풍력발전기 특성을 실험을 통해 비교하여 기준 해상 풍속에서 블레이드 설계 최적화를 수행하였으며 비교 모델 대비 약32% 발전량이 증가한 설계변수 조합을 구하였다.

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Capacity evaluation on the slitting device of the spent fuel rod (사용후핵연료봉 slitting 장치 성능 평가)

  • 정재후;윤지섭;김영환;진재현;김동기
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1154-1157
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    • 2003
  • The spent fuel slitting device is an equipment developed for the separation of the pellet and hull from the cutting fuel rod with length of 250 mm, and in order to feed UO$_2$ pellet. We have analyzed on the existing technologies for designing and producing of the slitting device in the first year(2001), based on these results, designed and produced the rod slitting device. It has effectively separated the pellet from the hull, but demanded the supplement separation work because of the mixing with pellet and hull in the vessel, and required the condition for the reducing time of the process. In the second year(2002), we have reduced the work time, performed the test and capacity evaluation with the improving device, based these results, and ensured the data demanded for designing of the spent fuel rod slitting device. We have compared with the DUPIC(Direct use of spent PWR fuel in CAND reactors) process, and developed the device for the purpose of reducing over 40 % in comparition with the DUPIC operation time(5 minutes). Based on these results, it will is effectively applied to available data for designing and producing of the hot test facility.

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Development of optimal process planning algorithm considered Exit Burr minimization on Face Milling (Face Milling에서 Exit Burr의 최소화를 고려한 최적 가공 계획 알고리즘의 개발)

  • 김지환;김영진;고성림;김용현;박대흠
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1816-1819
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    • 2003
  • As a result of milling operation, we expect to have burr at the outward edge of workpiece. Also, it causes undesirable problems such as deburring cost, low quality of machined surface, and bottleneck in manufacturing process. Though it is impossible to totally remove burr in machining, it is necessary to plan a machining process that minimizes the occurrence of burr. In this paper, a scheme is proposed which identifies the tool path of the milling operation with minimum burr. In the previous research, a Burr Expert System was developed where the feature identification, the cutting condition identification, and the analysis on exit burr formation are the key steps in the program. The Burr Expert System predicts which portion of workpiece would have the exit burr in advance so that we can calculate the burr length of each milling operation. Here, the critical angle determines whether the burr analyzed is an exit burr or not. So the burr minimization scheme becomes to minimize the burr with critical angle. By iterating all the possible tool paths in certain milling operation, we can identify the tool path with minimum burr.

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Repationship Between Moisture Content in Pod and Pod Dehiscence in Rape (유채 협실의 수분함량과 협열개와의 관계)

  • 권병선
    • KOREAN JOURNAL OF CROP SCIENCE
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    • v.36 no.6
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    • pp.540-544
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    • 1991
  • Pod dehiscence in six rape varieties drying after harvest in the field was investigated with use of strain gauge. The development of rape pods was observed after 3-4 days of flowering. The length of pod and seed reached of their maximal size at the 20th and 35th days after flowering, respectively. The seed shape was nearly spherical 40 days after flowering, and pod width was maximal at the 45th days of flowering. Moisture content of seeds was 70% at cutting time, reduced to 30% at 5 days of drying in the plastic film house and 10% at 14 days. Pod dehiscence showed a diurnal change with moisture content of pods and relative humidity, and the dehiscence became difficult under low moisture content of pods and relative humidity of which seems to be related to the rapid drying condition of pod.

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A Study on the Plant Succession Structural Analysis in Expressway Slope I (고속도로 비탈면의 식생천이 특성 연구 I)

  • Jeon, Gi-Seong
    • Journal of the Korean Society of Environmental Restoration Technology
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    • v.16 no.4
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    • pp.41-52
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    • 2013
  • This study was carried out in order to analyze the succession characteristics of the slope of expressways and the results of analysis by collecting and analyzing various literatures and data from 2011 to 2012 and surveying 75 expressway slope, as follows : The construction methods applied to planting the slope of an expressway can be classified into 4 types including 3 Climber planting methods, 8 Vegetation thick-layer spray work methods, 4 Seed spray work methods, and 4 Stabilization work methods. The factors which affect the cover degree of the slope of an expressway were found to be development years, gradient, length, and azimuth. Like surrounding forest areas, the expressway slope was analyzed to begin the plant succession 20, 30, and 40 years after development, and plant succession was developed in diversity in a mixed stand forest according to surrounding forest floors. Species diversity, maximum species diversity, and the evenness of slope facing north were analyzed to be high comparing to those facing east, west, and south according to azimuth of slope. Species diversity, maximum species diversity, evenness of slope, and the plant succession of surroundings were analyzed to be high when the gradient of the slope was less than $40^{\circ}$. The dominant species which success on the slope of an expressway and its surrounding forest area included Miscanthus sinensis var. purpurascens, Zoysia japonica, Pinus thunbergii Parl, Rubus crataegifolius, Lespedeza cyrtobotrya, Amorpha fruticosa, Artemisia princeps var. orientalis, and Oenothera biennis.

Simulation for Chlorine Residuals and Effect of Rechlorination in Drinking Water Distribution Systems of Suwon City (수원시 상수관망에서 잔류염소와 재염소주입의 효과 예측)

  • Kim, Kyung-Rok;Lee, Byong-Hi;Yoo, Ho Sik
    • Journal of Korean Society of Water and Wastewater
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    • v.14 no.1
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    • pp.108-116
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    • 2000
  • Chlorine is widely used as a disinfectant in drinking-water systems throughout the world. Chlorine residual was used as an indicator for prediction of water quality in water distribution systems. The variation of chlorine residual in drinking water distribution systems of Suwon city was simulated using EPANET. EPANET is a computerized simulation model which predicts the dynamic hydraulic and water quality behavior within a water distribution system operating over an extended time period. Sampling and analysis were performed to calibrated the computer model in 1999 (Aug. Summer). Water quality variables used in simulations are temperature, roughness coefficient, pipe diameter, pipe length, water demand, velocity and so on. Extended water residence time affected water quality due to the extended reaction time in some areas. All area showed the higher concentration of chlorine residual than 0.2mg/l(standard). So it can be concluded that any area in Suwon city is not in biological regrowth problem. Rechlorination turned out to be an useful method for uniform concentration of free chlorine residual in distribution system. The cost of disinfectant could be saved remarkably by cutting down the initial chlorine concentration to the level which guarantees minimum concentration (0.2mg/l) throughout the distribution system.

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A Study on Mechanical Characteristics of Interface of Ceramic/Metal Composites (세라믹/금속 이종재료 계면의 기계적 특성에 관한 연구)

  • Seo, Do-Won;Kim, Hak-Kun;Song, Jun-Hee;Lim, Jae-Kyoo;Park, Chan-Gyung
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.121-126
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    • 2000
  • Metal/Ceramic structures have many attractive properties, with great potential for applications that demand high stiffness, as well as chemical and biological stability, thermal and electrical insulation. They are currently in use for mechanical and thermal protection in cutting tool and engine parts. With all their great advantage, ceramics suffer from one major problem they are brittle, and are especially susceptible to cracking from surface contacts. Delamination at the interfaces with adjacent layers is a particularly disturbing problem, and can cause premature failure of a composite system. so determination of adhesive properties of coating is one of the most important problems for the extension of the use of coated materials. In this work, mechanical characteristics of Interface of ceramic/Metal composites are evaluated by means of hardness test, indentation test apparent interfacial toughness and bonding strength test. The interface indentation test provides a relation between the applied load(P) and the length of the crack(a) created at the interface between the coating and the substrate.

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An Experimental Study of Shell and Tube Heat Exchanger Performance with Baffle Spacing (배플수에 따른 원통다관형 열교환기 성능에 관한 실험 적 연구)

  • Lee, Yuk-Hyeong;Kim, Sun-Yeong;Park, Myeong-Gwan
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.12
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    • pp.1748-1755
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    • 2001
  • The shell and tube heat exchangers were introduced to apply to a big capacity condenser and a high pressure feed water heater for power plant in the beginning of 1990s. Design and manufacturing technology fur shell and tube heat exchangers have been developed until now. But it is very difficult to calculate the expected performance characteristics of the shell and tube heat exchanger, because there are many design parameters to be considered according to internal structure and the shell side heat transfer mechanism complicately related to the design parameters. Design parameters to be considered in the design stage of shell and tube heat exchanger are shell and tube side fluids, flow rate, inlet and outlet temperature, physical properties, type of heat exchanger, outer diameter, thickness, length of tube, tube arrangement, tube pitch, permissive pressure loss on both sides, type of baffle plate, baffle cutting ratio. The propose of study is an analysis TEMA(Tubular Exchanger Manufacturers Association) E shell and tube heat exchanger performance with changing a number of baffles(3, 5, 7, 9, 11) and tubes(16, 20) and determined optimal baffle spacing.

Surface Transformation Hardening for Rod-shaped Carbon Steels by High Power Diode Laser (고출력 다이오드 레이저(HPDL)를 이용한 탄소강 환봉의 표면변태경화)

  • Kim, Jong-Do;Kil, Byung-Lea;Kang, Woon-Ju
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.8
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    • pp.961-969
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    • 2007
  • The laser material processing has replaced a conventional material processing such as a welding, cutting, drilling and surface modification and so on. LTH(Laser Transformation Hardening) is one branch of the laser surface modification process. A lot of energy is needed for the LTH process to elevate workpiece surface to temperature of the austenite transformation($A_3$), which results from utilizing a beam with a larger size and lower power intensity comparatively. The absorptivity of the laser energy with respect to material depends on the wave length of a beam. This study is related to the surface hardening for the rod-shaped carbon steel by the high power diode laser(HPDL) whose beam absorptivity is better than conventional types of lasers such as $CO_2$ or Nd:YAG laser. Because a beam proceeds on the rotating specimen the pretreated hardened-phase can be tempered and softened by the overlapping between hardened tracks. Accordingly, the longitudinal hardness measurement and observation of the micro structure was carried out for an assessment of the hardening characteristics. In addition, a hardening characteristics as a hardenability of materials was compared in the point of view of the hardness distribution and hardening depth and width.