• Title/Summary/Keyword: cutting efficiency

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The Improved Cutting Parameter Design of End-milling for SM25C Material (SM25C 재질의 엔드밀 가공을 위한 개선된 절삭파라미터 선정)

  • Im, Sung-Hoon;Kim, Kyeong-Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.4
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    • pp.31-38
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    • 2012
  • In this paper, we selected primary cutting parameters that influence on surface roughness of cut bottom surface in end-milling for SM25C material. Those are overhang, depth of cut, feed rate and spindle speed. And then performed orthogonal array experiment and ANOVA by Taguchi method to determine that improved level combination of cutting parameters for betterment of working efficiency and surface roughness one of quality characteristics. And we verified a advisability of prediction model by verification test about level combination. From the results, main cutting parameter influences on surface roughness is spindle speed and the next is feed rate.

Cutting Characteristics of Actuator Arm in Hard Disk Drive (하드디스크 드라이브용 액츄에이터 암의 절삭 가공 특성)

  • Lee Jae-Woo
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.11-12
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    • 2006
  • Actuator arm of HDD were machined with the slitting saw of tungsten carbide to clarify the cutting characteristics in terms of the roughness of machined surface, the burr size and the tool wear. An improved performance in all view of the surface machined, the tool life and the cutting efficiency was obtained at the cutting speed of 4,000rpm with the feed of 300m/min. The tool life increases with increasing the t/T value, whereas surface roughness decreases. The tool with alternate type of B and C edges has an effect to decrease the burr size.

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Development of Monitoring System for Super High-Speed Machining and Evaluation of Machinability of Difficult-to-cut Material (난삭재의 고속가공 특성 평가 및 모니터링 시스템 구축)

  • Lee, Woo-Young;Choi, Seong-Joo;Lee, Sang-Tae;Kim, Heung-Bae
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.10
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    • pp.208-213
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    • 2001
  • High speed milling(HSM) is one of the emerging cutting process having tremendous potential not only in increased metal removal rates but also in improved surface finish, burr free edge, dimensional accuracy and a virtually stress free component after machining. The High efficiency and accuracy in machining of die/mold materials can be obtained in high speed machining, so it is necessary to analytic the mechanism of high speed cutting process : cutting force, acoustic emission signal.

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MOWING PERFORMANCE OF BUSH CUTTER EQUPPED WITH A FIXED BLADE DEVEOPED TO PREVENT BODILY INJURIES IN OPERATION

  • Yamashita, J.;Tsurusaki, T.;Doi, H.;Sekino, M.;Setoguti, R.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1993.10a
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    • pp.666-675
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    • 1993
  • In order to prevent bodily injuries frequently suffered in using bush cutters, especially from spattered stones, we developed a unique new cutting system equipped with a fixed blade on top of the rotary blade, and checked into the mowing performance of the cutter. From experimental test of mowing efficiency and measuring test of physical stress (O$_2$ consumption and heartbeat rates) , the new cutting system with a fixed blade proved that it keeps good cutting performance with lower peripheral speed of the rotary blade(22m/sec), compared to that of ordinary cutting blade, yielding more safety in operation. Weight of the cutter head is, however, heavier than that of ordinary machine by about 70% which increased a physical stress on the operator with slightly faster heartbeat rates. In mowing along edge of concrete wall, the operator enjoyed using the cutter with no anxiety , owing to function of the fixed blade.

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The Effect of a Sealed Cover and POSS-type Cutting Oil on MQL Drilling (MQL드릴링 가공에서 밀폐커버와 타입 절삭유의 효과)

  • Park, Ki-Beom;Cho, Young-Tae;Chin, Dong-Soo;Jung, Yoon-Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.6
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    • pp.77-82
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    • 2016
  • When drilling through Inconel 601 nickel-chromium-based alloys, a large amount of cutting oil is required to prevent tools from wear and fracturing due to heat buildup resulting from the high temperature resistance and toughness of this alloy. However, cutting oil supply has become a factor compromising the machining environment, and this has caused attention to shift to a more environmentally friendly cutting fluid supply system called minimum quantity lubrication (MQL). Our aim in this study was to find a more efficient drill processing method using MQL, and to verify its performance. To that end, we proposed a sealed cover, a step feed, and POSS-type cutting oil as measures to increase the effectiveness of MQL in view of the cutting force and tool wear, and established an improvement in efficiency using the proposed measures.

Development of an All-in-one Attachment-based PHC Pile Head Cutting Robot Prototype (All-in-one 어태치먼트 기반 PHC 파일 원커팅 두부정리 자동화 로봇의 프로토타입 개발)

  • Yeom, Dong-Jun;Park, Ye seul;Kim, Jun Sang;Kim, Young Suk
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.35 no.2
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    • pp.37-44
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    • 2019
  • The primary objective of this study is to develop a prototype of all-in-one attachment-based PHC pile head cutting robot that improves the conventional work in safety, productivity, and quality. For this, the following research works are conducted sequentially; 1)literature review, 2)development of an all-in-one attachment-based PHC pile head cutting robot prototype, 3)performance evaluation of each device, 4)economic analysis of an automated method. As a result, PHC pile cutting level sensing device, PHC pile cutting device, PHC pile handling device are developed. Futhermore, working process of an automated method is developed based on result of performance evaluation. According to the economic analysis result, the cost of the automated method was 21.37% less than that of the conventional method, and the economic efficiency was also superior(ROR 215.44%, Break-even Point 5.52month). It is expected that conclusions for future improvements are used in the development of the all-in-one attachment-based PHC pile head cutting robot to practical use.

The Potential Herbage Production of Reed Canarygrass (Phalaris arundinacea L. ) using Uncultivated Rice Paddy. I The effect of mineral nitrogen fertilization according to cutting frequencies on dry matter yield on Reed canarygrass (유휴 논토양을 이용한 Reed Canarygrass의 잠재생산성에 관한 연구 I. 예취빈도에 따른 무기태 질소의 시비가 Reed Canarygrass의건물수량에 미치는 영향)

  • 이주삼;조익환;안종호;김성규
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.14 no.4
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    • pp.271-280
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    • 1994
  • The aim of this experiment was to investigate the effects of fertilizing mineral nitrogen on dry matter yield of Reed canarygrass and also to estimate proper levels of fertilizing nitrogen when uncultivated rice paddy rapidly increased these days, was used for the production if Reed canarygrass. \ulcornerhe results are as follows. 1. Relative dry matter according to cutting frequency was appeared the highest at the 2nd cut for 3 and 4 cutting frequencies, and the 3rd cut for 5 cutting frequency. Those were 43.1, 34.0 and 34.1 % respectively. 2. When using only phosphrous and potassium, the average dry matter per year and ha was between 9.0 and 12.0 tons(3, 4 and 5 cutting frequency) and the highest dry matter was shown at 5 cutting frequency. 3. In accordance to the increase in the fertilization of nitorgen, the yield of dry matter was increased and, when 30 kg/ha/cut of mineral nitrogen was added, the biggest increase rate per added nitrogen for dry matter yield per year compared to that of no fe~tilization of nitrogen was recorded and it was 2.7, 3.3, and 3.4 tons/ ha for 3, 4 and 5 cutting frequencies respectively. 4. The efficiencies of mineral nitrogen on dry matter yield(DM kg/N kg) were the highest when 30kg nitrogen was applied particularly in 3, 4 and 5 cutting frequencies(29.7, 27.2, 22.8 DM kg/N kg). It recorded the highest of all the treatments. The efficiency was actually decreased in higher application of mineral nitrogen. The total nitrogen yield efficiency was the highest in 30kg(0.45kg and 0.48kg at 4 and 5 cutting frequency) and 60kg fertilization/ha/cut (0.46kg at 3 cuting frequency) and the decreased efficiencies appeared at fertilization of higher nitrogen. 5. Economical borden of mineral nitrogen fertilization were between 199.2 and 243.3kglha at 3 cutting frequency, between 253.4 and 295.9kg at 4 cutting frequency and between 302.2 and 361.3kg at 5 cutting frequency. 6. Under the condition of this experiment, the cutting frequency leading the potential production at maximum was 3 cutting frequency. At 3 cutting frequency, the efficiency of nitrogen utilization was higher and 15 or 16 tons of dry matter was obtained which is a level of economical border at fertilization between 200 and 240kglha. It wrs possible to obtain the maximal dry matter yield(l7 tonslha) at fertilization of lower level than 400kgl ha.

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EFFICIENCY OF DENTIN CUTTING AND ROOT -END RETROCAVITY PREPARATION USING ULTRASONIC DIAMOND INSTRUMENTS AND THEIR INFLUENCE ON TOOTH STRUCTURE (초음파 다이아몬드 기구의 상아질 삭제 효과, 치근단 역충전 와동 형성효율 및 치질에의 영향)

  • Lim, Choon-Hee;Kim, Sung-Kyo
    • Restorative Dentistry and Endodontics
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    • v.23 no.1
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    • pp.54-67
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    • 1998
  • The purposes of this study were to evaluate the efficiency of dentin cutting and root-end cavity preparation, and to determine the incidence of tooth crack when root-end retrograde cavity preparation was done with. ultrasonic diamond instruments. To evaluate the efficiency of dentin cutting, ultrasonic diamond and stainless steel instruments were applied to 20 exposed bovine dentin surfaces perpendicularly or parallely at the low, and medium power settings for 1 minute ($Miniendo^{TM}$, EIE, CA, U.S.A.). The resultant cavity depth was measured. To evaluate the efficiency of cavity preparation and to investigate the incidence of tooth crack, 165 mesiobuccal, distobuccal and palatal root-ends of extracted human maxillary first molars were resected by 3 mm perpendicularly to the long axis of tooth using a slow speed diamond saw after root canal preparation and filling. Retrocavities were prepared using a ultrasonic diamond instrument or a stainless steel one of the low- or medium power settings of 2 or 6. Time consumed and the number of strokes used for the cavity preparation were measured and the incidence of tooth cracks was evaluated under a stereomicroscope. The results were as follows: Both at the low and medium power settings, and both with perpendicularly- and parallely applied tips to dentin, diamond instruments showed higher dentin cutting efficiency than stainless steel ones did (p<0.01). When tips were applied to dentin perpendicularly, both diamond instrument and stainless steel one showed higher cutting efficiency with medium power setting than with low power one (p<0.01). Both at the low- and medium power settings, both diamond instrument and stainless steel one showed higher cutting efficiency when tips were applied perpendicularly to dentin surface than applied parallely (p<0.01). At the medium power setting, the number of stroke and time consumed were less with diamond instrument than with stainless steel one (p<0.05) for the retrograde cavity preparation. At the low power setting, diamond instrument induced less tooth cracks than stainless steel one did (p<0.01).

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Effect of Cut-off Intervals on Nutrients Removal Efficiency in Hydrophytes at the Artificial Vegetation Island (인공수초재배섬에서 수생식물 지상부 절취주기별 수중영양염류 제거효율)

  • Park, Hae-Kyung;Byeon, Myeong-Seop;Choi, Myung-Jae;Yun, Seok-Hwan;Jeon, Nam-Hui
    • Journal of Korean Society on Water Environment
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    • v.25 no.2
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    • pp.221-226
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    • 2009
  • We investigated the most effective cutting interval for underwater nutrient removal through cut off the emergent part of hydrophytes at artificial vegetation island (AVR) which was installed for the purpose of water quality improvement in Lake Paldang. We divided the planting area of Phragmites japonica into three parts according to the cutting intervals. The shoot height and relative growth rate of P. japonica, nutrient contents and biomass of cut off P. japonica were measured at each cutting interval. The amount of nutrients which were removed through cut off at each cutting interval was calculated. P. japonica showed full growth, 80% and 60% of full growth before first cut off at three-months, two-months and one-month cutting interval condition respectively. Three-month cutting interval condition showed the largest biomass of cut off P. japonica and one-month cutting interval condition showed the least. However the cut off P. japonica showed the highest content of nutrients at one-month cutting interval condition and the least at three-month cutting interval condition. The amount of phosphorus and nitrogen removal at two-month cutting off condition is the largest among three cutting interval conditions indicating that cut off the emergent part of P. japonica every two months is the most effective to remove the nutrients from water at AVR in eutrophic lakes.

Cutting Condition for Improving Cutting Efficiency and Accuracy by Ball Endmill on a Machining Center (머시닝센터에서 볼 엔드밀가공으로 고능률, 고정밀도 제고를 위한 표면가공 조건)

  • 윤종학
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.3
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    • pp.99-103
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    • 1998
  • The curved surface machined by plate end mill causes a excess non-cutting volume, in these cases ball end mill is used for the curved surfaces. This study is aimed to obtain the optimum cutting conditions of various cutting speed, table speed, tool diameter, radius of curvature roughness on the conditions of various cutting speed, tool diameter, radius of curvature when machining the curved surface using the ball end mill. After designing curve rates, obtaining NC data by CAD/CAM system through CC-Cartesian method and transferred the data through DNC system, we machined the specimens by the CNC machining center, The surface roughness of specimens was measured by surface roughness tester and CNC 3D coordinate measuring machine. The cutting condition were the same as follow velocity; 15, 20, 25 30m/min, feed rate;40, 60, 80, 100m/min and radius of curvature; 30,40,50,60mm, tool diameters; ø8, ø12, ø16, ø 20mm. Analizing the working results, we can acquire the optimum cutting condition of curved specimen at the cutting velocity of 20~25m/min and the feed rate of 80mm/min. As the same cutting condition the best surface roughness was showed at ø16mm of the tool diameter. But the tool diameter was smaller than ø8mm. we could improve for the surface roughness by controlling the cusp.

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