• 제목/요약/키워드: cutting depths

검색결과 53건 처리시간 0.023초

2 차원 평판가공법을 이용한 고세장비 미세 격벽어레이구조물 가공 (Study on Machining High-Aspect Ratio Micro Barrier Rib Array Structures using Orthogonal Cutting Method)

  • 박언석;최환진;김한희;전은채;제태진
    • 한국정밀공학회지
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    • 제29권12호
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    • pp.1272-1278
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    • 2012
  • The micro barrier rip array structures have been applied in a variety of areas including as privacy films, micro heat sinks, touch panel and optical waveguide. The increased aspect ratio (AR) of barrier rip array structures is required in order to increase the efficiency and performance of these products. There are several problems such as burr, defect of surface roughness and deformation and breakage of barrier rip structure with machining high-aspect ratio micro barrier rip array structure using orthogonal cutting method. It is essential to develop technological methods to solve these problems. The optimum machining conditions for machining micro barrier rip array structures having high-aspect ratio were determined according to lengths ($200{\mu}m$ and $600{\mu}m$) and shape angles ($2.89^{\circ}$ and $0^{\circ}$) of diamond tool, overlapped cutting depths ($5{\mu}m$ and $10{\mu}m$), feed rates (100 mm/s) and three machining processes. Based on the optimum machining conditions, micro barrier rib array structures having aspect ratio 30 was machined in this study.

단결정 다이아몬드 공구에 의한 비철금속과 폴리머 소재의 마이크로 트렌치 가공특성 비교 (Comparison of Micro Trench Machining Characteristics with Nonferrous Metal and Polymer using Single Diamond Cutting Tool)

  • 최환진;전은채;최두선;제태진;강명창
    • 한국분말재료학회지
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    • 제20권5호
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    • pp.355-358
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    • 2013
  • Micro trench structures are applied in gratings, security films, wave guides, and micro fluidics. These micro trench structures have commonly been fabricated by micro electro mechanical system (MEMS) process. However, if the micro trench structures are machined using a diamond tool on large area plate, the resulting process is the most effective manufacturing method for products with high quality surfaces and outstanding optical characteristics. A nonferrous metal has been used as a workpiece; recently, and hybrid materials, including polymer materials, have been applied to mold for display fields. Thus, the machining characteristics of polymer materials should be analyzed. In this study, machining characteristics were compared between nonferrous metals and polymer materials using single crystal diamond (SCD) tools; the use of such materials is increasing in machining applications. The experiment was conducted using a square type diamond tool and a shaper machine tool with cutting depths of 2, 4, 6 and 10 ${\mu}m$ and a cutting speed of 200 mm/s. The machined surfaces, chip, and cutting force were compared through the experiment.

볏짚 혼입이 논 토양개선 및 쌀수량에 미치는 영향 (Effects of Rice Straw Incorporation by Cutting Methods on Soil Properties and Rice Yield in a Paddy Field)

  • 양창휴;김택겸;유진희;이상복;김선;백남현;최원영;정덕영;김시주
    • 한국토양비료학회지
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    • 제43권6호
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    • pp.1047-1050
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    • 2010
  • 본 연구는 논토양 비옥도에 대한 예취높이별 볏짚 혼입효과를 구명하고자 수행하였다. 예취높이별 잔존량은 1,420 kg $ha^{-1}$ (10 cm), 1,850 kg $ha^{-1}$ (15 cm), 2,400 kg $ha^{-1}$ (20 cm)를 나타냈다. 볏짚 혼입으로 토양경도, 용적밀도는 낮아졌고 공극률이 증가하여 토양물리성이 개선되었다. 볏짚 수거로 토양유기물, 유효인산 및 유효규산 함량이 적어지고 양이온치환용량이 낮아졌다. 토양에 볏짚 혼입시 비옥도 감소 폭이 적었고 예취높이별 잔존량이 많을수록 혼입효과가 크게 나타났다. 볏짚혼입에 따라 수수, 영화수 확보가 많고 등숙비율이 높아졌으며 쌀수량은 관행 (3.67 Mg $ha^{-1}$)대비 28~32% 증수되었다. 연구결과 예취방법에 의하여 볏짚을 혼입한 재배기술이 수거에 비하여 쌀수량을 증가시켰고 논토양을 개선하였다.

선형절삭시험에 의한 코니컬커터의 삽입재 크기에 따른 절삭성능 평가 (Performance estimation depending on the insert size of conical picks by linear cutting test)

  • 최순욱;강태호;장수호;이철호;이규필;김창용
    • 한국터널지하공간학회 논문집
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    • 제18권2호
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    • pp.221-233
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    • 2016
  • 본 연구는 로드헤더 커팅헤드에 사용되는 코니컬커터의 삽입재 크기에 따른 커터작용력의 변화를 살펴보기 위하여 절삭간격과 절삭깊이, 그리고 사각을 변화시키면서 연직력, 절삭력, 구동력을 측정하였고 그 측정결과의 평균값을 사용하여 분석을 실시하였다. 절삭간격이 12~27 mm인 조건에서 절삭깊이에 따라 평균 커터작용력이 일정한 범위에서 나타났다. 사각이 $0^{\circ}$인 경우에서는 일반적으로 알려진 최적 S/d비 1~5사이인 4~4.5 조건에서 비에너지가 최소로 나타났으며, 사각이 $6^{\circ}$인 경우에서는 최적 S/d비가 좀 더 작은 1~3에서 나타났다. 단순히 시험결과에 의한 비교에서는 슬림 코니컬커터가 헤비 코니컬커터에 비해 절삭효율이 좋게 나타났지만, 대상지반의 강도가 높을 경우에 대해 커터의 소모량과 손상을 고려한다면 헤비 코니컬커터의 사용이 효과적일 것이다.

무전해 니켈도금 소재의 초정밀 가공에서 V-형상 미세 패턴 가공한계에 대한 실험적 평가 (Experimental evaluation of machining limit in machining V-shaped microgrooves on electroless nickel plated die materials)

  • 김현철
    • 한국생산제조학회지
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    • 제22권2호
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    • pp.263-267
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    • 2013
  • The continuing demand for increasingly slimmer and brighter liquid crystal display (LCD) panels has led to an increased focus on the role of light guide panels (LGPs) or optical films that are used to obtain diffuse, uniform light from the backlight unit (BLU). The most basic process in the production of such BLU components is the micromachining of V-shaped grooves. Thus, given the current trend, micromachining of V-shaped grooves is expected to play increasingly important roles in today's manufacturing technology. LCD BLUs comprise various optical elements such as a LGP, diffuser sheet, prism sheet, and protector sheet with V-shaped grooves. High-aspect-ratio patterns are required to reduce the number of sheets and enhance light efficiency, but there is a limit to the aspect ratio achievable for a given material and cutting tool. Therefore, this study comprised a series of experimental evaluations conducted to determine the machining limit in microcutting V-shaped grooves on electroless nickel plated die materials when using single-crystal diamond tools with point angles of $20^{\circ}-80^{\circ}$. Cutting performance was evaluated at various cutting speeds and depths of cut using different machining methods and machine tools. The experimental results are that V-shaped patterns with angles of $80^{\circ}$ or up can be realized regardless of the machining conditions and equipment. Moreover, the feed rate has little effect on machinability, and it is thought that the fly-cut method is more efficient for shallow patterns.

대추나무의 단근처리가 생육 및 결실에 미치는 영향 (Effect of Root Pruning on Growth and Fruit Setting in Zizyphus jujuba var. inermis (Bunge) Rehder)

  • 이종원;김충우;오하경;이경희;이성균;김상희;홍의연
    • 한국약용작물학회지
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    • 제25권3호
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    • pp.160-164
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    • 2017
  • Background: This study were performed to determine the effect of root pruning of Zizyphus jujuba var. inermis (Bunge) Rehder. Root cutting inhibit vegetative growth and promote reproductive growth as temporarily reducing growth, net assimilation, water potential of leaf and cytokinin level. Methods and Results: The root pruning was treated of the root cutting widths 50, and 80 ㎝ and the root cutting depths 10, and 20 cm. The amount of root pruning and the number of suckers were the highest in the root-pruning treatment at a width of 50 cm and a depth of 20 cm. The blooming time was from June 18 to 20, and no difference was observed in the blooming time among the root-pruning treatments. The number of flowers was rather higher in the root-pruning treatment at a width of 50 cm and a depth of 20 cm and at a width of 80 cm and a depth of 20 cm. The percentage of fruit setting was higher in the plants whose roots were pruned at a depth of 20 cm than in the untreated plants. The fruit size, fruit weight, and sugar content showed no difference among the root-pruning treatments. Conclusions: The results showed that percentage of fruit setting increased with root pruning, while no difference was observed in the growth and fruit quality of plants.

AJM을 이용한 HDM에 의한 잔류응력 계측에 관한 연구 1

  • 이택순
    • Journal of Welding and Joining
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    • 제6권3호
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    • pp.37-42
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    • 1988
  • The Hole Drilling Method(HDM) is widely used to measure residual stresses in the welded structures. The purpose of this study is to evaluate the accuracy fo measuring residual stresses when drilling the hole by Air-abrasive Jet machine(AJM). Simulated residual stresses wre introduced by applying known stresses to steel bars. These known streses were then compared with measured stresses relaxed from hole drilling. the obtained results are summarized as follows; 1) It was possible to obtain well defined holes with the nozzle designed for this study. 2) If the hole shape is not cylindrical, critical may occur. 3) In the uniaxial strain field, the measurement error of the maximum principal stress was within .+-.10 percent. The orientation angle of the maximum principal stress was within 8.deg. from the given directioin. 4) meausrements were made varying hole depths. Little or no change of stresses occurs since holse were drilled more than the depth of the 0.6 times diameter. 5) The air-abrasive jet machining for drilling holse does not cause appreciable apparent stresses which si critical to measure residual stresses.

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미소드릴링의 한계깊이에 관한 연구 (The Study on the Experimental Analysis for Limit Depth of Small Diameter Drilling)

  • 안인석;이우영;최성주
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 추계학술대회(한국공작기계학회)
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    • pp.225-230
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    • 2001
  • Small diameter drilling which take high precision in cutting work is needed more small hole and high speed working. Especially, small hole deep drilling is one of the most important machining types and its necessity and importance become more and more increasing in the whole field of industry. This paper shows the limit depths with small diameter drills using experimental analysis. The results are gained by tool dynamometer and Labview system and obtained during small diameter twist drilling system on SM45C steel for different machining conditions. The machine and tools are the CNC machining center and twist drill of diameter 1.5mm. And additionally, tool microscope show the relationship between shapes of chips and breakage shapes of small diameter drills.

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On-the-go Soil Strength Profile Sensor to Quantify Spatial and Vertical Variations in Soil Strength

  • Chung, Sun-Ok;Sudduth, Kenneth A.
    • Agricultural and Biosystems Engineering
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    • 제6권2호
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    • pp.39-46
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    • 2005
  • Because soil compaction is a concern in crop production and environmental pollution, quantification and management of spatial and vertical variability in soil compaction for soil strength) would be a useful aspect of site -specific field management. In this paper, a soil strength profile sensor (SSPS) that could take measurements continuously while traveling across the field was developed and the performance was evaluated through laboratory and field tests. The SSPS obtained data simultaneously at 5 evenly spaced depths up to 50 em using an array of load cells, each of which was interfaced with a soil-cutting tip. Means of soil strength measurements collected in adjacent, parallel transects were not significantly different, confirming the repeatability of soil strength sensing with the SSPS. Maps created with sensor data showed spatial and vertical variability in soil strength. Depth to the restrictive layer was different for different field locations, and only 5 to 16% of the tested field areas were highly compacted.

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정밀 레이저 디버링을 위한 어쿠스틱 에미션 피드백 (Acoustic Emission Feedback for Precison Laser Deburring)

  • 이성환
    • 한국정밀공학회지
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    • 제16권5호통권98호
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    • pp.186-193
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    • 1999
  • Sensor feedback for process control is one of the essential elements is an automated deburring procedure. This paper presents the implementation of acoustic emission (AE), which has been developed as a feedback sensing technique for precision (mechanical) deburring, in a precision laser deburring process. AE signals were sampled for laser machining/deburring under various experimental conditions and analyzed using several signal-processing methods including AErms and spectral analysis. The results, such as the sensitivity of AE signals for different laser cutting depths, edge detection capability and the frequency analysis show a clear correlation between physical process parameters and the AE signals. A subsequent control strategy for deburring automation is also briefly discussed.

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