• Title/Summary/Keyword: cut-heat

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A Study for the Improvement of the Life Cycle of Press Die using Wire Cut Discharge Machining (와이어 컷 방전가공 시 프레스금형 수명 향상에 대한 고찰)

  • Yun, Jae-Woong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.9
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    • pp.61-67
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    • 2017
  • Research into the selection of suitable materials and the development of fast processing methods for press die manufacturing is absolutely necessary to reduce the production time and cost. In particular, knowledge of its heat properties must be considered whendeveloping a long press die. Generally, as the main component materials of press dies, Cr, W low alloy tool steel, high carbon-high chrome steel, high speed steel, etc., are used as thetooling steel for the cold die. Machine tools and wire-cut electric discharge machining are mainly used for processing the press die parts. There are many differences in the machining time and life cycle of die parts depending on the machining process. The parts produced by milling and grinding have a high manufacturing time and cost with a long life cycle, while thosemade by milling and wire-cut discharge machining have areduced manufacturing time and cost,whereastheir die life cycle is reduced. Therefore, in this study, we will discuss amethod of improving the life cycle of the die parts by using heat treatment as a processing method that reduces the manufacturing time and cost. SEM, EDS analysis and the surface roughness analysis of the surface and center of the workpiece are used for analyzing the specimens produced by three machining methods, viz. milling - grinding, milling - wire cut discharge, and milling - wire cut discharge - heat treatment. A method of making die parts having the same life cycle as those produced by milling - grinding is developed with the milling - wire cut discharge - high temperature tempering method.

Combined Effects of Postharvest Calcium Chloride and Heat Treatment on the Quality Characteristics of Fresh-Cut Tsugaru Apple

  • Seo, Ja-Young;Kim, Eun-Joeng;Hong, Seok-In;Yoon, Hye-Hyun;Kim, Dong-Man
    • Food Science and Biotechnology
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    • v.15 no.4
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    • pp.529-533
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    • 2006
  • To produce fresh-cut fruit products of high quality, the combined effects of postharvest calcium and heat treatment on Tsugaru apple were examined. Whole fruits were treated for 20 min at three different conditions: dipping in 3% $CaCl_2$ solution at $45^{\circ}C$ or ambient temperature, or in heated water at $45^{\circ}C$. The calcium content of the apples dipped in $CaCl_2$ solution at $45^{\circ}C$ was higher than that of the control and the non-heated calcium dipping. The fruits with calcium and heat treatment showed the same pattern of respiration rates as the control did during storage. The browning degree of the apple slices increased to approximately 3% after one-day storage, but no significant difference was observed between the treated and untreated apples. The fruits with $CaCl_2$ solution dipping at $45^{\circ}C$ had higher firmness than those with calcium dipping or heat treatment alone.

Change in quality attributes of fresh-cut potatoes with heat and browning inhibitor treatment during storage (열처리 및 갈변저해제 병용처리에 의한 신선편이 감자제품의 저장 중 품질특성 변화)

  • Song, Hye Jin;Kwon, Oh Yeoun;Kang, Bok-Hee;Hur, Sang-Sun;Lee, Dong-Sun;Lee, Sang-Han;Kang, In-Kyu;Lee, Jin-Man
    • Food Science and Preservation
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    • v.20 no.3
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    • pp.386-393
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    • 2013
  • This study was conducted to investigate the change in quality attributes of fresh-cut potatoes with heat and browning inhibitor treatment (CW: dip in the cold water for 30 sec at $4^{\circ}C$, HW: dip in the water for 60 sec at $55^{\circ}C$, AA: dip in the 0.1% solution of ascorbic acid for 60 sec at $4^{\circ}C$, HA: dip in the 0.1% solution of ascorbic acid for 60 sec at $55^{\circ}C$) during storage at $5^{\circ}C$. During storage, fresh-cut potatoes treated with HA showed the lowest value in surface color. PPO and PAL activities of fresh-cut potatoes treated with HA were gradually increased during storage. Hardness, weight loss, soluble solids content and moisture content had no significant difference between the treatments. In sensory acceptance, fresh-cut potatoes treated for HA marked the best quality. Conclusively, heat and browning inhibitor treatment showed the positive effect on browning inhibition while maintaining the quality of fresh-cut potatoes.

Effects of Baffle Structure Variation on Heat Transfer Performance in a Shell-Tube Heat Exchanger (배플 구조변경이 Shell-Tube 열교환기의 열전달성능에 미치는 영향)

  • Hou, Rong-Rong;Cho, Joeng-Kwon;Yoon, Jun-Kyu;Lim, Jong-Han
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.5
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    • pp.3014-3021
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    • 2015
  • Shell-tube heat exchanger is widely applied in industrial field by easily manufacturing as to various size and flow patterns. In this study, by changing baffle's cut direction, tilt angle and rotational angle as well as by using SST (Shear Stress Transport) $k-{\omega}$ turbulence model in ANSYS FLUENT v.14, the heat transfer rate and pressure drop characteristics of inner shell will be analyzed to improve heat transfer ability. As a result of analysis, heat transfer performance according to cut direction of baffle has been improved with vertical model B and angle $45^{\circ}$ model C than horizontal model A. In addition, the tilt $10^{\circ}$ of the baffle and rotational angle $0^{\circ}-90^{\circ}-180^{\circ}-270^{\circ}$ of model D showed better result in heat transfer rate and pressure drop.

A study on influence of cutting angle on the thermal characteristics in the linear heat cutting of EPS foam in case of generally sloped cutting (EPS foam 의 선형 열선절단시 일반 절단경사각의 제품 정밀도에 미치는 영향에 관한 연구)

  • 안동규;이상호;김효찬;양동열
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.176-180
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    • 2002
  • All types of VLM-s process include the linear heat cutting of EPS foam to generate a layer with 3D shape. The dimensional accuracy and part quality of the cut part are dependent on the thermal characteristics in the EPS foam. The thermal characteristics are determined by operating parameters such as an effective heat input and cutting angle. The objective of this study is to investigate into the influence of cutting angle on the kerfwidth and the melted length of the cut part using the numerical analysis and the experiments in generally sloped cutting with two cutting angles. In order to estimate an accurate temperature field, the transient thermal analysis using moving coordinate system, the fully conformed mesh and the heat flux model with two cutting angles is carried out. From the results of the analysis and the experiments, it has been found that the influence of the rotational angle about x-axis in which the rotational axis is normal with hotwire cutting direction is appreciably negligible in comparison with that of the rotational angle about y-axis.

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Analysis on Characteristics of Behavior of Thermal Flow According to Operation Conditions of Small-sized Shell and Tube-type Heat Exchanger (소형 쉘앤튜브형 열교환기의 운전 조건에 따른 열유동 거동 특성 해석)

  • Young-Joon Yang
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.6_2
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    • pp.1109-1115
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    • 2023
  • The shell and tube-type heat exchanger was the most utilized in industrial field because of its simple structure and wide operation conditions and so on. This study was performed to investigate the characteristics of behavior of thermal flow according to operation condition of small-sized shell and tube-type heat exchanger. The operation conditions, here, were set up to flow rate of hot air with temperature of 100℃, number of baffle and cut rate of baffle(BCR) using numerical analysis. As the results, both mean relative pressure and relative pressure drop was increased with quadratic curve in case of less than BCR 25%, however, decreased linearly in case of more than BCR 25%. The collision with first baffle by flow velocity and temperature, of hot air, respectively, was depended on BCR. Further it showed that the behaviors between flow velocity and temperature were almost similar.

Optical absorption of filter glasses colored by CdS, CdSe, ZnS, and ZnSe microcrystallites (CdS, CdSe, ZnS 및 ZnSe 미세결정을 이용한 filter용 유리의 광흡수특성)

  • 신용태;윤수인
    • Korean Journal of Optics and Photonics
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    • v.3 no.1
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    • pp.55-62
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    • 1992
  • The optical absorption characteristics of glasses colored by CdS. CdSe, $CdS_{1-x}Se_x$,ZnS, and ZnSe microcrystallites have been studied with emphasis on changes of the cut-off wavelength. The sharpcut filters with various cut-off wavelengths were fabricated by controlling the composition and the heat-treatment temperature. The cut-off wavelength shifts due to the different heat-treatment temperatures for CdS. CdSe, ZnS, and ZnSe doped SK-16 glasses were found to be relatively small(~30 nm). However, by treating the CdS1,Se, doped SK-16 glasses with different x values at the same heattreatment temperature, it was possible to obtain the filters with various cut-off wavelengths(~130 nm) without losing the high extinction coefficients of the filters. The filter glasses with various cut-off wavelngths(~100 nm) and high extinction coefficiencts were also produced by treating the CdSe and $CdS_{0.5}Se_{0.5}$ doped ZK-1 glasses at different temperatures.

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FEM Analysis of Caliper Housing Cut Inside Upper Face for Unbalance Wear Prevention of Disk Brake Pad (디스크 브레이크의 편마모 방지를 위한 finger 안쪽면 윗 부분이 가공된 캘리퍼 하우징의 유한 요소 해석)

  • Kim, Nam-Kyung;Kang, Jong-Pyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.1 no.1
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    • pp.89-100
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    • 2002
  • The purpose if this research was to improve the pressure distribution on the disk brake pad Not uniform pressure distribution on the disk brake pad generate the unbalance wear of it and the unbalance wear of disk brake pad generate vibration, noise, heat and reduce the braking capacity. For improve the pressure distribution on the pad in this research, upper face of caliper housing finger was cut. Two kinds of caliper which uncut and cut of finger face were compared the stress distribution by FEM analysis and real experiment. Also natural frequency and deforming displacement ware calculated. It was understood that pressure distribution could Improve by cut inside upper face of caliper housing finger.

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Cutting Technique for Biodegradable Rope using a CW CO2 Laser with TEM00 mode

  • Lee, Dong-Gil;Kim, Seong-Hun;Park, Seong-Wook;Yang, Yong-Su;Xu, Guo-Cheng
    • Journal of Electrical Engineering and Technology
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    • v.7 no.4
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    • pp.576-581
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    • 2012
  • A 23 W continuous wavelength $CO_2$ laser system exited by a high-frequency LCC resonant converter is adapted to cut a biodegradable rope fabricated with polybutylene succinate. As the biodegradable rope consists of three twisted strands, the thickness changes relative to the position of the laser beam and we thus propose a method to determine exact cutting depth. In order to obtain the parameters related to the rope cutting, the experimental and theoretical cutting depths are compared and analyzed for a range of laser heat sources. The melted thickness and groove width of the cut biodegradable rope are also examined. The proposed theoretical cutting depth depends on the incident power and target velocity ratio. From these experimental results, the biodegradable rope with a diameter of 22 mm can be cut with a heat source of 50 J/cm resulting in a melted thickness of 1.96 mm and a groove width of 0.65 mm. The laser system is shown to be perfect tool for the processing of biodegradable rope without the occurrence of raveling.

An Analytical Study on the Preheating Effect of Flat Workpiece in Thermally Assisted Machining by Multi Heat Sources (다중열원 보조가공을 위한 평판 시편의 예열 효과에 관한 해석적 연구)

  • Moon, Sung-Ho;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.8
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    • pp.629-634
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    • 2016
  • Laser-assisted machining (LAM) is one of the most effective methods of processing difficult-to-cut materials, such as titanium alloys and various ceramics. However, it is associated with problems such as the inability of the laser heat source to generate an appropriate preheating temperature. To solve the problem, thermally assisted machining with multiple heat sources is proposed. In this study, thermal analysis of multiple heat sources by laser and arc is performed according to power, heat source size, and leading heat source position. Then, the results are analyzed according to each condition. The results of this analysis can be used as a reference to predict preheating temperature in thermally assisted machining with multiple heat sources.