• 접착 및 계면
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• 제7권1호
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• pp.16-22
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• 2006

본 연구에서는 페놀수지 SMC 제조에 사용되는 수용성 레졸형 페놀-포름알데히드 수지의 열안정성과 경화 발열반응 피크의 변화에 미치는 경화온도 및 경화시간의 영향을 열중량분석기와 시차주사열량계를 사용하여 조사하였다. 수용성 페놀-포름알데히드 수지의 중량감소는 주로 $200^{\circ}C,\;400^{\circ}C$ 그리고 $500^{\circ}C$ 부근에서 세 단계로 발생하였다. 경화된 수지의 $750^{\circ}C$에서 탄화수율은 약 62%~65%이었다. 수용성 페놀수지의 열안정성은 경화온도와 경화시간이 증가할수록 증가하였다. 경화시 발열반응은 약 $120^{\circ}C{\sim}190^{\circ}C$ 사이에서 진행되며, 발열피크의 최대점은 약 $165^{\circ}C{\sim}170^{\circ}C$ 사이에서 관찰되었다. 발열반응 곡선의 형태와 발열피크의 최대점은 주어진 경화온도와 경화시간에 의존하였다. 경화되지 않은 수지에 포함되어 있는 $H_2O$ 및 휘발성분을 제거하기 위하여 경화 또는 성형 전에 적어도 $100^{\circ}C$ 이상에서 약 60분 이상의 열처리가 요구되었다. $130^{\circ}C$에서 120분 동안의 경화는 수용성 페놀-포름알데히드 수지의 발열피크를 사라지게 하며, $180^{\circ}C$에서 60분 동안이 후경화는 수지의 열안정성을 더욱 향상시켜 주었다.

• Current Research on Agriculture and Life Sciences
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• 제30권1호
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• pp.41-50
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• 2012

As a part of abating formaldehyde emission of urea-formaldehyde resin, this study was conducted to investigate the rmalcure kinetics of both neat and modified urea-formaldehyde resins using differential scanning calorimetry. Neat urea-formaldehyde resins with three different formaldehyde/urea mol ratios (1.4, 1.2 and 1.0) were modified by adding three different additives (sodium bisulfite, sodium hydrosulfite and acrylamide) at two different levels (1 and 3wt%). An isoconversional method at four different heating rates was employed to characterize thermal cure kinetics of these urea-formaldehyde resins to obtain activation energy ($E{\alpha}$) dependent on the degree of conversion (${\alpha}$). The $E{\alpha}$ values of neat urea-formaldehyde resins (formaldehyde/urea = 1.4 and 1.2) consistently changed as the ${\alpha}$ increased. Neat and modified urea-formaldehyde resins of these two F/U mol ratios did show a decrease of the $E{\alpha}$ at the final stage of the conversion while the $E{\alpha}$ of neat urea-formaldehyde resin (formaldehyde/urea = 1.0) increased as the ${\alpha}$ increased, indicating the presence of incomplete cure. However, the change of the $E{\alpha}$ values of all urea-formaldehyde resins was consistent to that of the Ea values. The isoconversional method indicated that thermal cure kinetics of neat and modified urea-formaldehyde resins showed a strong dependence on the resin viscosity as well as diffusion control reaction at the final stage of the conversion.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1992년도 춘계학술대회 논문집 92
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• pp.177-200
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• 1992

A thermo-viscoplastic finite element program was developed to analyze the compression molding of SMC process. Deformation of the material was modelled by using the flow-rule. Heat balance during the process was coupled to the deformation. In the cure study, a kinetic model was adopted to describe the cure behavior. The numerical kinetic model was integrated with the thermo-viscoplastic numerical analysis by adding heat generation due to the chemical reaction of the workpiece in the heat transfer analysis. The integrated finite element program can simulate a whole sequential molding process including deformation, heat transfer, and chemical reaction. A practical SMC molding process with T-shaped substructure was simulated. The simulated results showed good agreements with experiments.

• 한국재료학회지
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• 제4권5호
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• pp.574-580
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• 1994

본연구는 DSC (dynamic run)의 Barrett method Integral mdthod DGEBA/MDA/MN(malononitrile) DSC DSC pre exponential factor, kinetic parameter 들을 구할 수 있었다.

• Elastomers and Composites
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• 제27권4호
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• pp.255-261
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• 1992

Chlorosulfonated polyethylene(CSM) was moisture-cure after treating them with silane coupling agents such as ${\gamma}-mercapto$ propyl trimethoxy silane, ${\gamma}-glycidoxy$ propyl triethoxy silane and methyl triethoxy silane, 3-(trimethoxy silyl) propyl methacrylate and 3-thiocyanopropyl triethoxy silane. The cure reaction is composed two steps. The first is the reaction between chlorosulfonyl groups of CSM and silane coupling agents. The second is the formation of cross-links which are siloxane linkage. The linkage is formed by the condensation of silanol groups which are produced by the hydrolysis of alkoxysilyl groups. CSM was mixed with MPS etc., and dilaurate dilaurate as catalyst on two open mill and the compounds were lured in hot water at $70^{\circ}C$ Physical properties of moisture-cured CSM was measured. CSM was effectively moisture-cured and r-mercapto propyl trimethoxy silane and r-glycidoxy propyl trimethoxy silane were capable of the vulcanizing agents.

• Composites Research
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• 제35권4호
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• pp.288-297
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• 2022

본 연구는 Zirconia(zirconium oxide) 입자가 페놀수지 경화거동에 미치는 영향을 조사하였다. Zirconia 입자의 함량에 따른 페놀수지의 승온 및 등온 경화 거동을 분석하였다. Zirconia 함량을 달리한 페놀수지의 점도 및 열분해 특성을 조사하였다. DSC 분석으로부터 경화도와 경화율을 구하였다. 마지막으로 Zirconia 입자가 첨가된 페놀수지의 DSC 데이터로부터 경화 반응에 대한 활성화 에너지를 계산하였다. 그 결과 zirconia 함량이 높을수록 경화가 지연되고 경화에 필요한 활성화에너지가 더 커지는 경향이 나타났다. 또한 TGA를 이용한 열분해 분석 결과 Zirconia의 함량이 증가할수록 더 적은 중량감소가 관찰됐다. Carbon/Phenol 프리프레그의 표면 점착성은 Zirconia 함량에 따라 부분적으로 변화하였으나 유의한 영향은 없었다.

• Korea-Australia Rheology Journal
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• 제20권2호
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• pp.59-63
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• 2008

A theoretical model was developed to describe the flow behavior of a filled polymer in the packing stage of reaction injection molding and predict the residual stress distribution of thin injection-molded parts. The model predictions were compared with experiments performed for phenol-formaldehyde resin filled with wood dust and cured by urotropine. The packing stage of reaction injection molding process presents a typical example of complex non-isothermal flow combined with chemical reaction. It is shown that the time evolution of pressure distribution along the mold cavity that determines the residual stress in the final product can be described by a single 1D partial differential equation (PDE) if the rheological behavior of reacting liquid is simplistically described by the power-law approach with some approximations made for describing cure reaction and non-isothermality. In the formulation, the dimensionless time variable is defined in such a way that it includes all necessary information on the cure reaction history. Employing the routine separation of variables made possible to obtain the analytical solution for the nonlinear PDE under specific initial condition. It is shown that direct numerical solution of the PDE exactly coincides with the analytical solution. With the use of the power-law approximation that describes highly shear thinning behavior, the theoretical calculations significantly deviate from the experimental data. Bearing in mind that in the packing stage the flow is extremely slow, we employed in our theory the Newtonian law for flow of reacting liquid and described well enough the experimental data on evolution of pressure.

• Elastomers and Composites
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• 제29권5호
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• pp.426-430
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• 1994

The governing unsteady energy equation with heat of reaction has been formulated and solved numerically to predict the local state of cure(SOC) during the cure process. It was found that there exists a serious temperature distribution within the rubber slab and this gives different SOC within the rubber.

• Transactions on Electrical and Electronic Materials
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• 제13권4호
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• pp.204-207
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• 2012

Epoxy nanocomposite was synthesized through the exfoliation of organoclay in an epoxy matrix, which was composed of diglycidyl ether of bisphenol A (DGEBA), 4,4'-methylene dianiline (MDA) and malononitrile (MN). Organoclay was prepared by treating the montmorillonite with octadecyl trimethyl ammonium bromide (ODTMA). The exfoliation of the organoclay was estimated by wide angle X-ray diffraction (WAXD) analysis. In order to measure the cure rate of DGEBA/MDA (30 phr)/MN (5 phr)/organoclay (3 phr), differential scanning calorimetry (DSC) analysis was performed at various heating rates, and the data were interpreted by Kissinger equation. Thermal degradation kinetics of the epoxy nanocomposite were studied by thermogravimetric analysis (TGA), and the data were introduced to the Ozawa equation. The activation energy for cure reaction was 45.8 kJ/mol, and the activation energy for thermal degradation was 143 kJ/mol.

• 한국재료학회지
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• 제9권4호
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• pp.373-377
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• 1999

The cure mechanicsm and cure kinetics of diglycidyl ether of bisphenol A(DGEBA)/4,4'-methylene dianiline(MDA)/nitrile(MN, SN, GN) systems were studied by FT-IR and DSC to develop new applications in the biomedical polymer fields. The network structure of the DGEBA/MDA system was changed to the chain-extended network structure by the addition of nitriles. The reactions contributed to the chain extension were the primary amine-nitrile and hydroxyl-nitrile reactions. The chain-extended network structure could be indirectly proved by the decrement of T\ulcorner and the increment of impact strength with the increasing nitrile content. The cure rate of DGEBA/MDA/nitrile system was lower than that of DGEBA/MDA system due to the disturbance of nitrile group in the reaction of primary amine and epoxide groups.