• 제목/요약/키워드: crystallization process

검색결과 634건 처리시간 0.027초

저온 E Beam 증착 공정으로 제조된 폴리에테르설폰 유연기판용 ITO 필름 특성 연구 (A Study on Characteristics of Tin-doped Indium Oxide Film for Polyethersulfone Flexible Substrate by Low Temperature E Beam Deposition Process)

  • 류주민;강호종
    • 폴리머
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    • 제36권3호
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    • pp.393-400
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    • 2012
  • 광전소자 유연기판으로 사용되는 폴리에테르설폰(PES) 필름 위에 E beam을 이용하여 저온 증착된 indium tin oxide(ITO) 박막 특성을 살펴보았다. 증착 시 기판 온도가 증가함에 따라 저온 열처리 과정에서 ITO 결정화가 잘 이루어져 면 저항의 감소와 투과도가 증가됨을 알 수 있었다. 증착 시 사용된 산소 가스는 ITO의 결정화를 촉진시켜 면 저항 감소와 투과도 증가에 도움을 줌을 확인하였다. PES 기판 표면 거칠기가 증가될수록 증착된 ITO의 결정화가 잘 이루어지지 않으며 이는 면 저항의 증가 및 투과도의 감소 요인으로 작용함을 알 수 있었다.

결정입자 제어를 위한 젖산칼슘 용석결정화 기술 (Drowning-out Crystallization of Calcium Lactate for Crystal Size Control)

  • 김종민;장상목;김인호;구윤모;홍혜현;김우식
    • Korean Chemical Engineering Research
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    • 제47권6호
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    • pp.740-746
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    • 2009
  • 본 논문에서는 L(+)-calcium lactate를 정밀 분리하기 위한 drowning-out 결정화 기술에 대해 연구하였다. Calcium lactate 결정화는 calcium lactate 수용액에 반용매를 투입하여 유도하였으며 결정화 공정에서 결정입자의 크기를 제어할 수 있는 기술을 연구하였다. 결정화 공정에서 결정입자에 영향을 주는 인자로서 반용매의 종류, 반용매의 조성 그리고 교반속도를 고려하였다. 반용매로서는 알콜류(메탄올, 에탄올, n-프로판올, i-프로판올)를 선택하였다. 결정화 실험에 앞서, 과포화도를 고려하기 위하여 물-알콜 혼합용액에서의 calcium lactate의 용해도를 측정하였다. Drowning-out 결정화에 의해 fabric 모양의 calcium lactate 결정이 석출되었는데, 에탄올의 경우 fabric이 굵고 침상에 가까운 모양이었으며, 프로판올의 경우 hairy 모양에 가까웠다. 이러한 형상 특징으로 인하여 결정이 강하게 응집하는 경향을 보였다. 응집경향은 수용액에 대한 알콜 조성이 증가할수록 증가하였다. 반면 교반은 응집된 결정입자를 파쇄하는 효과가 강하게 나타났다. 따라서 결정화를 통해 얻어지는 결정입자의 크기는 반용매에 의한 결정입자 응집과 교반에 의한 결정입자 파쇄의 상대적 강도에 의존하였다.

Glass/Al/$SiO_2$/a-Si 구조에서 마이크론 크기의 구멍을 통한 금속유도 실리콘 결정화 특성 (Characteristics of metal-induced crystallization (MIC) through a micron-sized hole in a glass/Al/$SiO_2$/a-Si structure)

  • 오광환;정혜정;지은옥;김지찬;부성재
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2010년도 춘계학술대회 초록집
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    • pp.59.1-59.1
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    • 2010
  • Aluminum-induced crystallization (AIC) of amorphous silicon (a-Si) is studied with the structure of a glass/Al/$SiO_2$/a-Si, in which the $SiO_2$ layer has micron-sized laser holes in the stack. An oxide layer between aluminum and a-Si thin films plays a significant role in the metal-induced crystallization (MIC) process determining the properties such as grain size and preferential orientation. In our case, the crystallization of a-Si is carried out only through the key hole because the $SiO_2$ layer is substantially thick enough to prevent a-Si from contacting aluminum. The crystal growth is successfully realized toward the only vertical direction, resulting a crystalline silicon grain with a size of $3{\sim}4{\mu}m$ under the hole. Lateral growth seems to be not occurred. For the AIC experiment, the glass/Al/$SiO_2$/a-Si stacks were prepared where an Al layer was deposited on glass substrate by DC sputter, $SiO_2$ and a-Si films by PECVD method, respectively. Prior to the a-Si deposition, a $30{\times}30$ micron-sized hole array with a diameter of $1{\sim}2{\mu}m$ was fabricated utilizing the femtosecond laser pulses to induce the AIC process through the key holes and the prepared workpieces were annealed in a thermal chamber for 2 hours. After heat treatment, the surface morphology, grain size, and crystal orientation of the polycrystalline silicon (pc-Si) film were evaluated by scanning electron microscope, transmission electron microscope, and energy dispersive spectrometer. In conclusion, we observed that the vertical crystal growth was occurred in the case of the crystallization of a-Si with aluminum by the MIC process in a small area. The pc-Si grain grew under the key hole up to a size of $3{\sim}4{\mu}m$ with the workpiece.

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SI 열화학 수소 생산 공정 요오드 결정화기 열-물질 수지 계산 (Calculation of Mass-Heat Balance on the Iodine Crystallizer for SI Thermochemical Hydrogen Production Process)

  • 이평종;박병흥
    • 융복합기술연구소 논문집
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    • 제5권1호
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    • pp.1-5
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    • 2015
  • SI thermochemical hydrogen production process achieves water splitting into hydrogen and oxygen through three chemical reactions. The process is comprised of three sections and one of them is HI decomposition into $H_2$ and $I_2$ called as Section III. The production of $H_2$ included processes involving EED for concentrating a product stream from Section I. Additionally an $I_2$ crystallization would be considered to reduce burden on EED by removing certain amount of $I_2$ out of a process stream prior to EED. In this study, the current thermodynamic model of SI process was briefly described and the calculation results of the applied Electrolytes NRTL model for phase equilibrium calculations was illustrated for ternary systems of Section III. We calculated temperature and heat duty of an $I_2$ crystallizer and heat duty of heaters using UVa model and heat balance equation of simulation tool. The results were expected to be used as operation information in optimizing HI decomposition process and setting up material balance throughout SI process.

가압수열 수용액중에서 인산석고로부터 $\alpha$형 반수석고의 생성에 미치는 염류의 영향 (Effects of Salts on the Formation of $\alpha$-Calcium Sulfate Hemihydrated from by-Product Gypsum of Phosphoric Acid Process at Hydrothermal Condition)

  • 이구종;최상흘
    • 한국세라믹학회지
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    • 제24권4호
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    • pp.343-348
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    • 1987
  • The effects of salts such as aluminum sulfate as inorganic salt(2-4%), and sodium salts of citrate, tartrate, succinate, potassium tartrate and gelatin as organic salts(0.1%) on the formation of ${\alpha}$-calcium sulfate hemihydrate from by-product gypsum of phosphoric acid process under hydrothermal condition at 123$^{\circ}C$ and 133$^{\circ}C$ were investigated. Aluminum sulfate solution exhibited the catalystic effected on the crystallization of ${\alpha}$-calcium sulfate hemihydrate of which was assumed in the prismatic form, and organic salts solution exhibited little effect on the catalystic action to the crystallization, than inorganic salts. In the acidic solution with sulfuric acid(pH=2), needle like crystal of calcium sulfate hemihydrate was obtained. Hydrothermal process with aluminum sulfate solution also showed certain amounts of impurity removal such as phosphorus penataoxide from calcium sulfate hemihydrate.

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Effects of Nucleating Agents on Preparation of Polypropylene Hollow Fiber Membranes by Melt Spinning Process

  • Kim, Bong-Tae;Kigook Song;Kim, Sung-Soo
    • Macromolecular Research
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    • 제10권2호
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    • pp.127-134
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    • 2002
  • Microporous polypropylene hollow fiber membrane was fabricated from isotactic polypropylene-soybean oil system by melt spinning process. Addition of nucleating agent accelerated the crystallization rate and elevated the crystallization temperature. Nucleating agent increased the number of nuclei and spherulites, which offered more inter-spherulitic amorphous sites for stretching. Benzoic acid, adipic acid, and dibenzylidene sorbitol were selected as nucleating agents, and their characteristics and effects were investigated by thermal and optical analyses. Spherulite growth and micropore formation characteristics were correlated with the kind of nucleating agent. Benzoic acid and adipic acid showed the remarkable nucleating effect, while dibenzylidene sorbitol was less effective than those. Nucleating agents also helped the sample have uniform microporous structure. Increase of nucleating agent composition enhanced the nucleation effect to some extent. Nucleating agents played very important roles in enhancing the membrane porosity and water flux.

SLS (Sequential Lateral Solidification) Technology for High End Mobile Applications

  • Kang, Myung-Koo;Kim, Hyun-Jae;Kim, ChiWoo;Kim, Hyung-Guel
    • 한국정보디스플레이학회:학술대회논문집
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    • 한국정보디스플레이학회 2007년도 7th International Meeting on Information Display 제7권1호
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    • pp.8-11
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    • 2007
  • The new technologies in mobile display developed in SEC are briefly reviewed. For a differentiation, SEC's LTPS line is based on SLS (Sequential Lateral Solidification) technology. In this paper, the characteristics of SEC's SLS in recent and future mobile displays were discussed. The microstructure produced by SLS crystallization is dependent on SLS process conditions such as mask design, laser energy density, and pulse duration time. The microstructure and TFT (Thin Film Transistor) performance are closely related. For an optimization of TFT performance, SLS process condition should be adjusted. Other fabrication processes except crystallization such as blocking layer, gate insulator deposition and cleaning also affect TFT performance. Optimized process condition and tailoring mask design can make it possible to produce high quality AMOLED devices. The TFT non-uniformity caused by laser energy density fluctuation could be successfully diminished by mixing technology.

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열분석에 의한 PDP 격벽용 출발유리조성의 결정화 특성 연구 (Crystallization Kinetics by Thermal Analysis (DTA) on Starting Glass Compositions for PDP(Plasma Display Panel) Rib)

  • 전영욱;차재민;김대환;이병철;류봉기
    • 한국세라믹학회지
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    • 제39권8호
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    • pp.721-727
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    • 2002
  • 고함량 PbO계 조성 PDP 격벽용 유리의 경우, 광학적, 기계적 및 전기적 물성들을 만족시키며, 동시에 높은 온도에서 열처리공정을 거쳐야 하므로, 유리의 조성-물성-공정상의 trade-off가 발생하여, 이를 극복하기 위한 방안으로서 유리의 결정화가 유효하다. 이에 본 연구에서는 고함량 PbO계 조성 PDP 격벽용 후보 유리계의 최적결정화조건을 확립하고자 열시차분석법(DTA)에 의한 결정화 특성을 연구하였다. $62PbO-19B_2O_3-10SiO_2-9(Al_2O_3-K_2O-BaO-ZnO)$(in wt%) 조성계의 유리에 결정핵생성 및 성장을 위해 $TiO_2$를 3 wt%를 첨가한 수, 용융/냉각/분쇄 처리 후 얻어진 유리 분말을 $445^{\circ}C$에서 각각 1∼10시간 열처리하여 핵생성을 시켰으며, 이렇게 얻어진 각 유리 분말은 각기 $5∼25^{\circ}C/min$의 가변 승온속도로 DTA 측정을 하였다. DTA 결정화 피크 온도는 승온속도가 높아짐에 따라 증가하였고, 열처리 시간이 증가함에 따라 감소하였다. Avrami 변수는 1에 근사하는 값이 얻어져서, 표면결정화가 우선하였으며, 최대 핵생성 처리시간은 2시간이었다.

마이크로 주입장치를 이용한 용매치환결정화에 의한 중공상 수산화니켈 분말의 제조 (Preparation of Ni(OH)2 Hollow Spheres by Solvent Displacement Crystallization Using Micro-Injection Device)

  • 김세기;박경수;정광일
    • 한국분말재료학회지
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    • 제23권4호
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    • pp.311-316
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    • 2016
  • $Ni(OH)_2$ hollow spheres have been prepared by solvent displacement crystallization using a micro-injection device, and the effect of process parameters such as concentration and the relative ratio of the injection speed of the precursor solution, which is an aqueous solution of $NiSO_4{\cdot}6H_2O$, to isopropyl alcohol of displacement solvent have been investigated. The crystal phases after NaOH treatment are in the ${\beta}-phase$ for all process parameters. A higher concentration of $NiSO_4{\cdot}6H_2O$ aqueous solution is injected by a micro-injection device and bigger $Ni(OH)_2$ hollow spheres with a narrower particle size distribution are formed. The crystallinity and hardness of the as-obtained powder are so poor that hydrothermal treatment of the as-obtained $Ni(OH)_2$ at $120^{\circ}C$ for 24 h in distilled water is performed in order to greatly improve the crystallinity. It is thought that a relative ratio of the injection speed of $NiSO_4{\cdot}6H_2O$ to that of isopropyl alcohol of at least more than 1 is preferable to synthesize Ni(OH)2 hollow spheres. It is confirmed that this solution-based process is very effective in synthesizing ceramic hollow spheres by simple adjustment of the process parameters such as the concentration and the injection speed.