• Title/Summary/Keyword: cryogenic engineering

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Lubrication Effect of Liquid Nitrogen in Cryogenic Machining Friction on the Tool-chip Interface

  • Jun Seong-Chan
    • Journal of Mechanical Science and Technology
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    • v.19 no.4
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    • pp.936-946
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    • 2005
  • The liquid nitrogen as an environmentally safe coolant has been widely recognized in cryo­genic machining, its function as a lubricant is plausible due to its chemical inertness, physical volatility and low viscosity. Since a reduced friction is a direct witness of the lubrication effect from a tribological viewpoint, this paper presents an evaluation of the apparent friction coefficient on the tool-chip interface in cryogenic cutting operations to prove and characterize the lubricity of LN2 in cryogenic machining. The cryogenic cutting technology used in this study is based on a cooling approach and liquid nitrogen delivery system which are intended to apply liquid nitrogen in well-controlled fine jets to selectively localized cutting zones and to penetrate liquid nitrogen to the tool-chip interface. It has been found that the apparent friction coefficient can be significantly reduced in cryogenic machining, depending on the approach of liquid nitrogen delivery.

Experimental study on the cryogenic thermal storage unit (TSU) below -70 ℃

  • Byeongchang Byeon;Kyoung Joong Kim;Sangkwon Jeong;Dong min Kim;Mo Se Kim;Gi Dock Kim;Jung Hun Kim;Sang Yoon Lee;Seong Woo Lee;Keun Tae Lee
    • Progress in Superconductivity and Cryogenics
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    • v.26 no.1
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    • pp.20-24
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    • 2024
  • Over the past four years, as the COVID-19 pandemic has struck the world, cold chain of COVID-19 vaccination has become a hot topic. In order to overcome the pandemic situation, it is necessary to establish a cold chain that maintains a low-temperature environment below approximately 203K (-70℃), which is the appropriate storage temperature for vaccines, from vaccine suppliers to local hospitals. Usually, cryocoolers are used to maintain low temperatures, but it is difficult for small-scale local distribution to have cryocooler due to budget and power supply issues. Accordingly, in this paper, a cryogenic TSU (Thermal storage unit) system for vaccination cold chain is designed that can maintain low temperatures below -70℃C for a long time without using a cryocooler. The performance of the TSU system according to the energy storage material for using as TSU is experimentally evaluated. In the experiments, four types of cold storage materials were used: 20% DMSO aqueous solution, 30% DMSO aqueous solution, paraffin wax, and tofu. Prior to the experiment, the specific heat of the cold storage materials at low temperature were measured. Through this, the thermal diffusivity of the materials was calculated, and paraffin wax had the lowest value. As a result of the TSU system's low-temperature maintenance test, paraffin wax showed the best low-temperature maintenance performance. And it recorded a low-temperature maintenance time that was about 24% longer than other materials. As a result of analyzing the temperature trend by location within the TSU system, it was observed that heat intrusion from the outside was not well transmitted to the low temperature area due to the low thermal conductivity of paraffin wax. Therefore, in the TSU system for vaccine storage, it was experimentally verified that the lower the thermal diffusivity of the cold storage material, the better low temperature maintenance performance.

A Study of Mechanical Properties for Austenite Stainless Steel of Cryogenic Liquied Nitrogen Storage Tank (초저온 액화질소 저장용기의 오스테나이트계 스테인리스강의 기계적 특성 연구)

  • Choi, Dong-Jun;Park, Hyung-Wook;Cho, Jong-Rae
    • Journal of Advanced Marine Engineering and Technology
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    • v.35 no.4
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    • pp.451-459
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    • 2011
  • Austenitic stainless steels of 300 series are widely used as the structural material due to excellent their cryogenic mechanical properties at cryogenic temperature. There are 316 steel which molybdenum is added to improve the austenitic stability, 316L which carbon contents is reduced to decrease the grain boundary precipitation during welding process, and 316LN which nitrogen is added to improve the austenitic stability and the mechanical strength. But material researches for the welding conditions and mechanical properties at the cryogenic temperature were insufficient so far. In this paper, the characteristics of mechanical properties considering the effect of welding conditions and cryogenic temperature are studied.

Mechanical Properties of Ultrafine Grained 5052 Al Alloy produced by Cryogenic Rolling Process (극저온 압연으로 제조된 5052 Al Alloy의 기계적 성질)

  • Lee Y. B.;Nam W. J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.08a
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    • pp.233-239
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    • 2004
  • The effect of annealing temperature on microstructures and mechanical properties of the sheets received $88\%$ reduction at cryogenic temperature was investigated for the annealing temperature of $150\~300^{\circ}C$, in comparison with those at room temperature. The presence of equiaxed grains, whose size is about 200nm in a diameter, was observed in 5052 Al alloy deformed $88\%$ and annealed $200^{\circ}C$ for an hour. When compared with the deformation at room temperature, the deformation at cryogenic temperature showed the higher strengths and equivalent elongation after annealing at the annealing temperature below $200^{\circ}C$. However, for annealing above $250^{\circ}C$ materials deformed at cryogenic temperature showed the lower strength than those deformed at room temperature. This behavior might be attributed to the higher rate of recrystallization and growth in materials deformed at cryogenic temperature during annealing, due to the lager density of dislocations accumulated during the deformation.

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Thermal Effects on Cryogenic Cavitating Flows around an Axisymmetric Ogive

  • Shi, Suguo;Wang, Guoyu
    • International Journal of Fluid Machinery and Systems
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    • v.3 no.4
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    • pp.324-331
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    • 2010
  • Cavitation in cryogenic fluids generates substantial thermal effects and strong variations in fluid properties, which in turn alter the cavity characteristics. In order to investigate the cavitation characteristics in cryogenic fluids, numerical simulations are conducted around an axisymmetric ogive in liquid nitrogen and hydrogen respectively. The modified Merkle cavitation model and energy equation which accounts for the influence of cavitation are used, and variable thermal properties of the fluid are updated with software. A good agreement between the numerical results and experimental data are obtained. The results show that vapor production in cavitation extracts the latent heat of evaporation from the surrounding liquid, which decreases the local temperature, and hence the local vapor pressure in the vicinity of cavity becomes lower. The cavitation characteristics in cryogenic fluids are obtained that the cavity seems frothy and the cavitation intense is lower. It is also found that when the fluid is operating close to its critical temperature, thermal effects of cavitation are more obviously in cryogenic fluids. The thermal effect on cavitation in liquid hydrogen is more distinctively compared with that in liquid nitrogen due to the changes of density ratio, vapour pressure gradient and other variable properties of the fluid.

Measurement set-up for CMOS-based integrated circuits and systems at cryogenic temperature (CMOS 기반의 집적 회로 및 시스템을 위한 극저온 측정 환경 구축)

  • Hyeon-Sik Ahn;Yoonseuk Choi;Junghwan Han;Jae-Won Nam;Kunhee Cho;Jusung Kim
    • Journal of IKEEE
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    • v.28 no.2
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    • pp.174-179
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    • 2024
  • In this work, we introduce a complementary metal-oxide semiconductor(CMOS)-based integrated circuit(IC) measurement set-up for quantum computer control and read-out using a cryogenic refrigerator. CMOS circuits have to operate at extremely low temperatures of 3 to 5 K for qubit stability and noise reduction. The existing cryogenic measurement system is liquid helium quenching, which is expensive due to the long-term use of expendable resources. Therefore, we describe a cryogenic measurement system based on a closed cycle refrigerator (CCR) that is cost-free even when using helium gas for long periods of time. The refrigerator capable of reaching 4.7 K was built using a Gifford-Mcmahon(G-M) type cryocooler. This is expected to be a cryogenic refrigerator set-up with excellent price competitiveness.

A Study on the Development of 34kW class Cryogenic Induction Motor using LNG Pump (34kW급 LNG펌프용 극저온 유도전동기 개발에 관한 연구)

  • Lee, Ki-Wook;Jeong, Dong-Wook;Park, Gwan-Soo
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.64 no.7
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    • pp.999-1004
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    • 2015
  • In this paper, the study presents the development of 34kW class cryogenic induction motor using LNG Pump. Operating temperature of an induction motor using LNG Main Cargo Pump is at −163℃. Due to variation of the resistivity, these motor have different torque characteristics. So, it should design to considering the resistivity change. The most important consideration of induction machine operating is cryogenic temperature. If the temperature rise, LNG is vaporized. it is a major cause of pump failure. There are several causes of heat source like coreloss, hysterisysloss, copperloss. This paper analyzed the thermal distribution of the induction motor at rated speed operation.

A Study on the Charpy Impact Performance of Structural Steel Considering the Leakage of Cryogenic Liquefied Gas (극저온 액화가스 누출에 의한 선체 구조용 강재의 샤르피 충격성능에 관한 연구)

  • Dong Hyuk Kang;Jeong-Hyeon Kim;Seul-Kee Kim;Tae-Wook Kim;Doo-Hwan Park;Ki-Beom Park;Jae-Myung Lee
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.2_2
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    • pp.333-340
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    • 2023
  • Environmental regulations are being strengthened worldwide to solve global warming. For this reason, interest in eco-friendly gas fuels such as LNG and hydrogen is continuously increasing. However, when adopting eco-friendly gas fuel, liquefying at a cryogenic temperature is essential to ensure economic feasibility in storage and transportation. Although austenitic stainless steel is typically applied to store cryogenic liquefied gas, structural steel can experience sudden heat shrinkage in the case of leakage in the loading and unloading process of LNG. In severe cases, the phase of the steel may change, so care is required. This study conducted Charpy impact tests on steel material in nine different temperature ranges, from room to cryogenic temperatures, to analyze the effects of cryogenic liquefied gas leaks. As a result of the study, it was not easy to find variations in ductile to brittle transition temperature (DBTT) due to the leakage of cryogenic liquefied gas. Still, the overall impact toughness tended to decrease, and these results were verified through fracture surface analysis. In summary, brittle fracture of the steel plate may occur when a secondary load is applied to steel for hull structural use exposed to a cryogenic environment of -40 ℃ or lower. Therefore, it needs to be considered in the ship design and operating conditions.

STUDY ON THE THERMAL-FLUID ANALYSIS OF CRYOGENIC CHAMBER FOR COLD CLIMATE TEST OF LARGE WIND TURBINE PARTS (대형 풍력발전기 부품의 극한 환경 시험을 위한 극저온 챔버의 열유동 해석에 대한 연구)

  • Kim, M.K.;Kang, Y.H.;Park, W.G.
    • Journal of computational fluids engineering
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    • v.20 no.3
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    • pp.8-14
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    • 2015
  • More and more, spaces are decreasing which satisfy multiple requirements for wind power plants. However, areas which have excellent wind resources and are free to civil complaints occupy a large space, although they are exposed to the cryogenic environment. This study conducted a thermal-fluid analysis of a cryogenic chamber for testing large wind turbine parts exposed to the cryogenic environment. The position of supply air is placed to the upper area to compare each cooling performance for each location of various outlets in mixing ventilated conditions. The study carried out CFD analysis for the chamber both with and without a test object. For the cases without the test object, the air temperature of the upper supply and down extract type chamber was cooled faster by 5-100% than the others. However, for the cases with the test object, the object temperature of upper supply and center extract on the opposite side type chamber was cooled faster by 33-132% than the others. The cooling performance by the air inside the chamber and the test object did not show the same pattern, which implicates the need to consider the cooling performance by not only the air but also the test object in the large cryogenic chamber design for testing large parts.

Deformation Analysis of Miniature Metal Bellows Charged Nitrogen for Temperature Change to Cryogenic Condition (극저온까지 온도변화에 따른 질소 충전 소형 금속 벨로우즈의 변형 해석)

  • Lee, Seung-Ha;Lee, Tae-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.10
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    • pp.81-88
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    • 2009
  • Bellows is used to control temperature of a Joule-Thomson micro cryocooler. It is made of Nickelcobalt alloy that retains mechanical properties from cryogenic temperature to temperature of 570K. The geometry of bellows is an axisymmetric shell and Nitrogen with high pressure was charged at temperature of 293K. During cool-down process, the pressure and volume of Nitrogen are changed and must be satisfied with state equation. At cryogenic temperature, Nitrogen can exist as a part liquid and part vapor. Pressure-density-temperature behavior under this vaporliquid phase equilibrium is closely given by the Modified-Benedict-Webb-Rubin(MBWR) state equation. To evaluate deformation of bellows for temperature change, the numerical calculation of the volume within bellows and finite element analysis of bellows under internal pressure were iteratively performed until MBWR state equation is satisfied. The numerical results show that deformation of the bellows can be analyzed by the present method in a wide range of temperature including cryogenic temperature.