• 제목/요약/키워드: crack tip opening displacement

검색결과 86건 처리시간 0.023초

The effect of mechanical inhomogeneity in microzones of welded joints on CTOD fracture toughness of nuclear thick-walled steel

  • Long Tan;Songyang Li;Liangyin Zhao;Lulu Wang;Xiuxiu Zhao
    • Nuclear Engineering and Technology
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    • 제55권11호
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    • pp.4112-4119
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    • 2023
  • This study employs the microshear test method to examine the local mechanical properties of narrow-gap welded joints, revealing the mechanical inhomogeneity by evaluating the microshear strength, stress-strain curves, and failure strain. On this basis, the influence of weld joints micromechanical inhomogeneity on the crack tip opening displacement (CTOD) fracture toughness is investigated. From the root weld layer to the cover weld layer, the fracture toughness at the center of the weld seam demonstrates an increasing trend, with the experimental and calculated CTOD values showing a good correspondence. The microproperties of the welded joints significantly impact the load-bearing capacity and fracture toughness. During the deformation process of the "low-matching" microregions, the plastic zone expansion is hindered by the surrounding microregion strength constraints, thus reducing the fracture toughness. In contrast, during the deformation of the "high-matching" microregions, the surrounding microregions absorb some of the loading energy, partially releasing the concentrated stress at the crack tip, which in turn increases the fracture toughness.

연강 시험편에 대한 동적 균열 전파 해석 (Dynamic Crack Propagation Analysis for Mild Steel Specimen)

  • 조재웅
    • 한국산학기술학회논문지
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    • 제7권2호
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    • pp.97-100
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    • 2006
  • 연강에서의 동적인 크랙 전파는 충격 하중을 받는 3점 굽힘 시험편들에 의해서 연구되어진다. 시험편은 10mm의 두께를 가진 $320{\times}75\;mm$의 크기를 가지고 있다. 하나의 정적인 실험과 30.2 m/s 및 45.2 m/s의 충격 속도들을 가진 두 개의 동적 실험들이 행하여진다. 고속 카메라는 크랙 성장과 크랙 선단 개구 변위들의 데이터를 얻는데 사용되어진다. 두 개의 반쪽 시험편들의 상대 회전을 직접 측정하기 위해서 Moire의 간섭 패턴을 사용한다. 실험들에서는 크랙 전파에 대한 하중 속도의 영향이 없거나 약간의 영향이 있는 것으로 나타나고 있다.

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축방향 변위가 작용하는 가스 파이프라인 용접부에 존재하는 원주방향 외부표면균열의 변형률 기반 J-적분 및 CTOD 계산 (Estimations of Strain-Based J-integral and CTOD for Circumferential Outer Surface Crack in the Weld of Gas Pipeline Under Axial Displacement)

  • 김경민;박지수;문지희;장윤영;박승현;허남수
    • 한국압력기기공학회 논문집
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    • 제16권1호
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    • pp.100-109
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    • 2020
  • Pipelines subjected to ground movement would be easily exposed to large-scale deformation. Since such deformations may cause the pipeline failure, it is important to ensure the safety of pipelines in various operation conditions. However, crack in weld metal have been considered as one of the main causes that can deteriorate the structural integrity of the pipeline. For this reason, the structural integrity of the pipe containing the crack in the weld should be obtained. In order to assess cracked pipe, J-integral and crack-tip opening displacement(CTOD) have been applied widely as the elastic-plastic fracture mechanics parameters representing crack driving force. In this study, engineering solutions to calculate the J-integral and CTOD of pipes with a circumferential outer surface crack in the weld are proposed. For this purpose, 3-dimensional elastic-plastic finite element(FE) analyses have been performed considering the effect of overmatch and width of weld. The shape of the weld was simplified to I-groove, and axial displacement was employed as for loading condition. Based on FE results, the effects of crack size, material properties and width of weldment on J-integral and CTOD were investigated. Additionally, the J-integral and CTOD for I-groove were compared with those for V-groove to examine the effects of the weld shape, and a proportionality coefficient of J-integral and CTOD was calculated from the results of this paper.

입자강화 복합재료의 쐐기분열시험 및 파괴에너지 평가 (Wedge Splitting Test and Fracture Energy on Particulate Reinforced Composites)

  • 나성현;김재훈;최훈석;박재범;김신회;정규동
    • 대한기계학회논문집A
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    • 제40권3호
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    • pp.253-258
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    • 2016
  • 입자강화복합재료를 이용하여 쐐기분열시험으로부터 얻은 파괴에너지, 균열진전 및 CTOD 에 대한 온도의 영향이 조사되었다. 이용된 재료는 고분자바인더, 산화제 및 알루미늄입자로 이루어져 있으며, 쐐기분열시편의 시험 속도는 50 mm/min 이고, 온도 조건은 $50^{\circ}C$, 상온, $-40^{\circ}C$, $-60^{\circ}C$이었다. 분열하중-CMOD 로부터 구한 파괴에너지는 $50^{\circ}C$에서 $-40^{\circ}C$까지 온도의 감소와 함께 증가한다. 또한 $-60^{\circ}C$에서 입자강화복합재료의 강도는 유리전이온도에 의해 급격히 증가하며 취성거동을 보였다. 그리고 디지털 이미지 상관법을 이용하여 균열 선단부근에 대한 변형률장이 분석되었다.

Microstructure and CTOD (crack tip opening displacement) of Deposit Weld Metal in 30 mm Thick Plate

  • Lee Hae-Woo;Kim Hyok-Ju;Park Jeong-Ung;Kang Chang-Yong;Sung Jang-Hyun
    • 한국재료학회지
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    • 제14권9호
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    • pp.642-648
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    • 2004
  • The microstructure and crack tip opening displacement (CTOD) of deposit weld metal were investigated for a 30 mm- thick plate welded with flux cored arc welding (FCAW) and submerged arc welding (SAW) processes. The CTOD test was carried out both as welded condition and as stress-relieved specimen by local compression. The crack growth rates in FCAW were faster than those in a SAW, and the acicular ferrite content by the SAW process was increased relatively more than that by the FCAW process. The fatigue crack growth rate in a welded specimen was faster than that in locally compressed specimen. The CTOD value of locally compressed specimens was lower than that of as welded specimen. Furthermore, the CTOD value tested with the SAW process was higher than that tested with the FCAW process.

J-적분과 균열선단개구변위에 관한 구속계수 m의 평가 (An Estimation of Constraint Factor on the ${\delta}_t$ Relationship)

  • 장석기
    • Journal of Advanced Marine Engineering and Technology
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    • 제24권6호
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    • pp.24-33
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    • 2000
  • This paper investigates the relationship between J-integral and crack tip opening displacement, ${\delta}_t$ using Gordens results of numerical analysis. Estimation were carried out for several strength levels such as ultimate, flow, yield, ultimate-flow, flow-yield stress to determine the influence of strain hardening and the ratio of crack length to width on the $J-{\delta}_t$ relationship. It was found that for SE(B) specimens, the $J-{\delta}_t$ relationship can be applied to relate J to ${\delta}_t$ as follows $J=m_j{\times}{\sigma}_i{\times}{\delta}_t$ where $m_j=1.27773+0.8307({\alpha}/W)$, ${\sigma}_i:{\sigma}_U$, ${\sigma}_{U-F}={\frac{1}{2}} ({\sigma}_U+{\sigma}_F$), ${\sigma}_F$, ${\sigma}_F}$ $Y=({\sigma}_F+{\sigma}_Y)$, ${\sigma}_Y$

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임계 CTOA조건을 이용한 파괴해석 (Fracture Analysis Based on the Critical-CTOA Criterion)

  • 구인회
    • 대한기계학회논문집
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    • 제17권9호
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    • pp.2223-2233
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    • 1993
  • An engineering method is suggested to calculate the applied load versus crack extension in the elastic-plastic fracture. The condition for an increment of crack extension is set by a critical increment of crack-up opening displacement(CTOD). The ratio of the CTOD increment to the incremental crack extention is a critical crack-tip opening angle(CTOA), assumed to be constant for a material of a given thickness. The Dugdale model of crack-tip deformation in an infinite plate is applied to the method, and a complete solution for crack extension and crack instability is obtained. For finite-size specimens of arbitrary geometry in general yielding, an approximate generalization of the Dugdale model is suggested so that the approximation approaches the small-scale yielding solution in a low applied load and the finite-element solution in a large applied load. Maximum load is calculated so that an applied load attains either a limit load on an unbroken ligament or a peak load during crack extension. The proposed method was applied to three-point bend specimens of a carbon steel SM45C in various sizes. Reasonable agreements are found between calculated maximum loads and experimental failure loads. Therefore, the method can be a viable alternative to the J-R curve approach in the elastic-plastic fracture analysis.

CRACK 개구변위(開口變位)에 기초한 미소피로(微小疲勞)크랙 전파법칙(法則)의 고찰(考察) (Considerations of the Small-Crack Growth Law Based on COD)

  • 김민건;지정근
    • 산업기술연구
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    • 제13권
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    • pp.49-57
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    • 1993
  • Bending fatigue tests were carried out on the specimenes with two different strength levels in order to investigate small crack growth rate. The main results obtained are as follows : (1) Small crack growth law, $da/dn=C{\sigma}_a{^n}a$ is useful several materials, but is not the rule applicable to all cases generally. (2) When da/dn in several specimens are equal, COD near the crack tip are also nearly equal. (3) Crack tip opening displacement(CTOD) is the main factor to control the small crack growth rate, and da/dn ${\propto}$ CTOD comes into being between the two. Accordingly, $da/dn=C({\sigma}_a{^2}/{\sigma}_s){^n}a^n$ shows the small crack growth rate being reflected crack closure phenomenon.

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다결정 알루미나에서 결정립 크기 분포를 포함하는 Bridging 응력함수의 해석적 모델링 (An Analytical Modeling for Bridging Stress Function Involving Grain Size Distribution in a Polycrystalline Alumina)

  • 손기선;이성학;백성기
    • 한국세라믹학회지
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    • 제31권12호
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    • pp.1449-1458
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    • 1994
  • A new analytical model which can discribe the relationship between the bridging stress and the crack opening displacement was proposed to investigate the microstructural effect on the R-curve behavior in a polycrystalline alumina. The crack opening displacement according to the distance behind the stationary crack tip was measured using in-situ fracture technique in an SEM, and then used for a fitting procedure to obtain the distribution of bridging stress. The current model and an empirical power law relation were introduced into the fitting procedure. The results indicated that the bridging stress function and R-curve computed by the current model were consistent with those computed by the power law relation. The microstructural factor, e.g., the distribution of grain size, was also found to be closely related to the bridging stress. Thus, this model explained well the interaction effect between the distribution of bridging stress and the local-fracture-controlling microstructure, providing important information for the systematic interpretation of microfracture mechanism including R-curve behavior of a monolithic alumina.

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연강 용접열영향부의 소성변형거동에 관한 연구 1 (A Study on the Behaviour of Plastic Deformation in Weld HAZ of Mild Steel)

  • 박창언;정세희
    • Journal of Welding and Joining
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    • 제7권4호
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    • pp.38-45
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    • 1989
  • In this study, in order to evaluate the shape and the size of the plastic zone at the notch tip before stable crack growth, a newly developed technique for plastic strain measurement, that is, the recrystallization-etching technique was applied to observe the intense strain zone at the notch tip of weld HAZ. 1) The recrystallized specimens showed that the amount of the intense strain zone, more than 20% plastic zone, was quantitatively observed as the plane strain state during the growth of the plastic zone. 2) The behavior of plastic deformation at midsection are different for parent and weld HAZ. In addition, the micro crack initiation occurs at midsection, parent and weld HAZ when the crack opening displacement(COD) value is .delta.$_{t}$=0.4mm. 3) The plastic zone for parent proceeds in the forward direction at notch tip and for weld HAZ in the right and left direction at the notch tip. 4) The relation between plastic strain energy(Wp) and COD(.delta.$_{t}$) depended on yield stress, gradient and plastic strain size.ize.

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