• 제목/요약/키워드: crack prevention

검색결과 124건 처리시간 0.024초

Strengthened and flexible pile-to-pilecap connections for integral abutment bridges

  • Lee, Jaeha;Kim, WooSeok;Kim, Kyeongjin;Park, Soobong;Jeong, Yoseok
    • Steel and Composite Structures
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    • 제20권4호
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    • pp.731-748
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    • 2016
  • Pile-to-pilecap connection performance is important as Integral abutment bridges (IABs) have no expansion joints and their flexible weak-axis oriented supporting piles take the role of the expansion joint. This connection may govern the bridge strength and the performance against various lateral loads. The intention of this study is to identify crack propagation patterns when the pile-to-pilecap connection is subjected to lateral loadings and to propose novel connections for improved performance under lateral loadings. In this study, eight different types of connections were developed and modeled, using Abaqus 6.12 to evaluate performances. Three types were developed by strengthening the connections using rebar or steel tube: (i) PennDOT specification; (ii) Spiral rebar; and (iii) HSS tube. Other types were developed by softening the connections using shape modifications: (i) cylindrical hole; (ii) reduced flange; (iii) removed flange; (iv) extended hole; and (v) slot hole connection types. The connections using the PennDOT specification, HSS tube, and cylindrical hole were shown to be ineffective in the prevention of cracks, resulting in lower structural capacities under the lateral load compared to other types. The other developed connections successfully delayed or arrested the concrete crack initiations and propagations. Among the successful connection types, the spiral rebar connection allowed a relatively larger reaction force, which can damage the superstructure of the IABs. Other softened connections performed better in terms of minimized reaction forces and crack prevention.

A Study on the Prevention of Cracks on the Trepan Area of Motor Bearing

  • Lee, Kyung-Won;Ban, Jae-Sam;Kang, Heyong-Seon;Cho, Kyu-Zong
    • Journal of Mechanical Science and Technology
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    • 제17권2호
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    • pp.215-220
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    • 2003
  • Trepan prevents the wear of the inside part of a bearing when the initial shaft rotates. It continuously contacts with the eccentric part of the shaft in rotation and is loaded repeatedly. Therefore, even if an early crack of a trepan part is small, the crack may progress by the repeated load. If the crack progresses, very small chips come out. This Is put in the rotor and prevents the rotation of the compressor, There can be leaks in a microgroove and extreme wear can occur due to lack of oil on the surface contact part. Therefore, this study was carried out to compare and investigate the trepan strength and deflection characteristics between trepan locations and dimension changes using the finite element method and search a motor bearing for a model with bigger stiffness of a trepan part and the same deflection.

Roll의 수명예측 model 개발

  • 배용환;장삼규;이석희
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1992년도 춘계학술대회 논문집
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    • pp.306-312
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    • 1992
  • The prevention of roll breakage in hot rolling process is improtant to reduce maintenance cost and production loss. Rolling conditions such as the roll force and torque have been intensively studied to overcome the roll breakage. in the present work, a model for life prediction of work rolls under working condition was developed and discussed. The model consists of stress analysis, crack propagation, wear and fatigue calculation model. Roll life can be predicted by stress, crack depth and fatigue damage calculated from this model. The reliability of stress analysis is backed up by the FEM analysis. From the result of simulation using by pressent model, although the fatigue damage of back up roll reachs 80% of practical limit, that of workroll was less than 40%. In edge section of workroll stress amplification is found by wear and bender effect. We can judge that workroll failures are not due to fatigue damage, crack propagation by bending stress but stress amplification by wear and bender in present working condition.

대구경-후판 압력용기용 저 합금강(Mn-Mo)의 용접특성 (A Welding Characteristics of Large Caliber-Thick Plate Pressure Vessel Low Alloy Steel (Mn-Mo))

  • 안종석;박진근;윤재연
    • Journal of Welding and Joining
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    • 제30권6호
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    • pp.10-14
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    • 2012
  • Recently the low alloy steel plate made with manganese-molybdenum is used widely in steam drum and separator of the new coal-fired power plant boiler. This material is suitable for the vapor storage of high pressure and high temperature. The high temperature creep strength of Mn-Mo alloy is higher than the carbon plate(SA516) that used in the subcritical pressure boiler. It reduces the thickness of the pressure vessel and makes the lightweight possible. Recently in the power plant boiler operation and production process, the damage has happened frequently in the heat affected zone and base material according to the hydrogen crack and delayed crack. This paper describes the research result about the damage case experienced in the boiler steam drum production process and present the optimum manufacture method for the similar damage prevention of recurrence.

천연가스 수송용 API 5L X65 배관에 대한 소성붕괴해 (Plastic Collapse Solution for API 5L X65 Natural Gas Linepipe)

  • 김우식;심도준;최재붕;백종현
    • 대한기계학회논문집A
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    • 제28권10호
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    • pp.1483-1491
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    • 2004
  • To assess the integrity of the pipeline is the most important problem to be solved first of all for prevention of any fracture accident of the pipeline. As a result of exerting such efforts, a number of plastic collapse assessment equations have been suggested, however, the scope of using or applying such assessment equations has not been exactly defined. In this study, the case that a surface crack existed in the circumferential direction in the external side of the natural gas pipeline and a bending load was applied to the pipeline was analytically identified as the most critical condition, and a plastic collapse assessment equation fur it was suggested. The flow stress of the API X65 linepipe was defined through the experiment conducted on SENT specimens. Also, a local assessing criterion of a 3-dimensional crack behavior considering not only the crack depth but also the crack length was suggested. Finally, a plastic collapse assessment equation for the API X65 linepipe was developed by performing the 3-dimensional finite element analysis.

Real time crack detection using mountable comparative vacuum monitoring sensors

  • Roach, D.
    • Smart Structures and Systems
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    • 제5권4호
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    • pp.317-328
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    • 2009
  • Current maintenance operations and integrity checks on a wide array of structures require personnel entry into normally-inaccessible or hazardous areas to perform necessary nondestructive inspections. To gain access for these inspections, structure must be disassembled and removed or personnel must be transported to remote locations. The use of in-situ sensors, coupled with remote interrogation, can be employed to overcome a myriad of inspection impediments stemming from accessibility limitations, complex geometries, the location and depth of hidden damage, and the isolated location of the structure. Furthermore, prevention of unexpected flaw growth and structural failure could be improved if on-board health monitoring systems were used to more regularly assess structural integrity. A research program has been completed to develop and validate Comparative Vacuum Monitoring (CVM) Sensors for surface crack detection. Statistical methods using one-sided tolerance intervals were employed to derive Probability of Detection (POD) levels for a wide array of application scenarios. Multi-year field tests were also conducted to study the deployment and long-term operation of CVM sensors on aircraft. This paper presents the quantitative crack detection capabilities of the CVM sensor, its performance in actual flight environments, and the prospects for structural health monitoring applications on aircraft and other civil structures.

Strength characteristics and fracture evolution of rock with different shapes inclusions based on particle flow code

  • Xia, Zhi G.;Chen, Shao J.;Liu, Xing Z.;Sun, Run
    • Geomechanics and Engineering
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    • 제22권5호
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    • pp.461-473
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    • 2020
  • Natural rock mass contains defects of different shapes, usually filled with inclusions such as clay or gravel. The presence of inclusions affects the failure characteristics and mechanical properties of rock mass. In this study, the strength and failure characteristics of rock with inclusions were studied using the particle flow code under uniaxial compression. The results show that the presence of inclusions not only improves the mechanical properties of rock with defects but also increases the bearing capacity of rock. Circular inclusion has the most obvious effect on improving model strength. The inclusions affect the stress distribution, development of initial crack, change in crack propagation characteristics, and failure mode of rock. In defect models, concentration area of the maximum tensile stress is generated at the top and bottom of defect, and the maximum compressive stress is distributed on the left and right sides of defect. In filled models, the tensile stress and compressive stress are uniformly distributed. Failing mode of defect models is mainly tensile failure, while that of filled models is mainly shear failure.

바닥용 모르타르의 균열방지를 위한 실험적 연구 (An Experimental Study for Crack Prevention of Floor Mortar)

  • 정재동;최응규;김진근;이칠성;이상순
    • 콘크리트학회지
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    • 제8권3호
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    • pp.167-175
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    • 1996
  • 최근 건설 현장에서 소성수축과 건조수축으로 인한 바닥용 모르타르의 균열은 매우 심가하다. 이러한 바닥용 모르타르의 균열을 방지하기 위하여 필요한 작업성을 유지하면서 단위수량을 최소화하는 최적배합의 선정과 팽창제를 사용하여 수축을 보상하는 방법에 대하여 연구하였다. 현장조사에 의하면 현장에서 사용중인 바닥용 모르타르의 물 시멘트는 약 64%인 것으로 나타났다.그리고 바닥용 모르타르의 물 시멘트를 줄이더라도 조립율이 큰 잔골재를 사용하고 고성능감수제를 적정량만큼 첨가하면 필요한 작업성을 유지할 수 있는 것으로 나타났다. 또한 이 연구에서는 모르타르의 플로우와 물 시멘트비, 잔골재시멘트비, 잔골재의 조립율과의 관계식을 제안하였으며, 제시된 식은 바닥용 모르타르의 배합설계에 유용하게 활용될 것으로 판단된다.

사분면 분석기법을 활용한 교육시설 균열하자 발생 원인 및 예방효과 분석 (Analysis of Factors and Preventive Effects of Crack in Educational Facilities Using Quadrant Analysis Techniques)

  • 박현정;김문식;김형우;김대영
    • 한국건축시공학회지
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    • 제23권6호
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    • pp.773-784
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    • 2023
  • 정부는 2007년부터 「국가건축기본계획」, 2014년부터 「건축서비스산업진흥법」 등을 통해 공공건축물의 품질향상을 도모하고 있으나, 이러한 추세에도 불구하고 대규모 아파트 공사에 비해 교육시설의 하자 발생 빈도가 높은 실정이다. 본 연구에서는 IPA분석기법을 응용한 사분면 분석 기법을 이용하여 교육시설에서 발생하는 균열의 주요 원인을 분석하여 이를 바탕으로 효율적인 균열 예측을 제시하고자 한다. 문헌연구를 통해 연구동향을 살펴보고 2019년부터 2021년까지 교육청으로 부터 받은 자료를 분석하여 주요 결함을 파악한다. 이후 설문조사와 전문가 자문을 바탕으로 균열 결함 15개 원인을 선정한다. 선정된 15개 원인에 대한 분석 결과를 바탕으로 2×2 Matrix를 활용해 균열 원인에 대한 작업애로 및 예방효과를 파악하고 중점적으로 검토해야 할 원인을 찾아 개선방향을 제시했다. 이러한 결과를 바탕으로 효과적인 교육시설의 균열 예방 및 관리에 기여할 수 있을 것으로 기대된다.

Prediction Methodology for Reliability of Semiconductor Packages

  • Kim, Jin-Young
    • 한국마이크로전자및패키징학회:학술대회논문집
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    • 한국마이크로전자및패키징학회 2002년도 International Symposium
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    • pp.79-94
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    • 2002
  • Root cause -Thermal expansion coefficient mismatch -Tape warpage -Initial die crack (die roughness) Guideline for failure prevention -Optimized tape/Substrate design for minimizing the warpage -Fine surface of die backside Root cause -Thermal expansion coefficient mismatch - Repetitive bending of a signal trace during TC cycle - Solder mask damage Guideline for failure prevention - Increase of trace width - Don't make signal trace passing the die edge - Proper material selection with thick substrate core Root cause -Thermal expansion coefficient mismatch -Creep deformation of solder joint(shear/normal) -Material degradation Guideline for failure Prevention -Increase of solder ball size -Proper selection of the PCB/Substrate thickness -Optimal design of the ball array -Solder mask opening type : NSMD -In some case, LGA type is better

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