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  • Title/Summary/Keyword: crack growth characteristics

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The Development Methods of Fatigue Strength Improvement for the Marine Structural Steel (해양구조용강의 피로강도향상 공법개발)

  • Park, Keyoung-Dong;Jung, Jae-Wook
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2003.10a
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    • pp.106-111
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    • 2003
  • This study made an experiment On fatigue crack propagation da/dn, stress intensity factor range ΔK respectively in room temperature and in low temperature. And we got the following characteristics from fatigue crack growth test carried Out in the environment of room temperature and law temperature at 25C, 60C, 80C, and 100C in the range of stress ratio of 0.3 by means of opening made displacement. The threshold stress intensity factor range ΔKth in the early stage of fatigue crack growth (Mode I) and stress intensity factor range ΔK in the stable of fatigue crack growth (Made II) was decreased in proportion to descend temperature. It assumed that the fatigue resistance characteristics and fracture strength at law temperature and high temperature is considerable higher than that of room temperature in the early stage and stable of fatigue crack growth region.

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An Investigation on the Shot Peening on the Low.High Temperature Fatigue Crack Propagation (쇼트피이닝 가공된 스프링강의 저.고온 피로균열진전 평가)

  • 박경동;정찬기
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2001.11a
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    • pp.65-70
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    • 2001
  • In this study, CT specimens were prepared from spring steel(SUP9) processed shot peening which was room temperature, low temperature and high temperature experiment. And we got the following characteristics from fatigue crack growth test carried out in the environment of room, low temperature and high temperature at 25C, -30C, -50C, -70C, -100C and 50C, 100C , 150C, 180C and in the range of stress ratio of 0.05 by means of opening mode displacement. The threshold stress intensity factor range \DeltaKth in the early stage of fatigue crack growth (Region I ) and stress intensity factor range ΔK in the stable of fatigue crack growth (Region II) was decreased in proportion to descend temperature. It assumed that the fatigue resistance characteristics and fracture strength at low temperature and high temperature is considerable higher than that of room temperature in the early stage and stable of fatigue crack growth region.

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Fatigue Crack Propagation Behavior of Steel Plate of Laser Welded Tailored Blank (테일러드 블랭크 레이저 용접 강판의 피로균열 전파 거동)

  • Han, Moon-Sik;Lee, Yang-Sub
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.3
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    • pp.120-126
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    • 2006
  • In this paper, we investigated the characteristics of fatigue fracture on TB(Tailored Blank) weldment by comparing the fatigue crack propagation characteristics of base metal with those of TB welded sheet used for vehicle body panels. We also investigated the influence of center crack on the fatigue characteristic of laser weld sheet of same thickness. We conducted an experiment on fatigue crack propagation on the base metal specimen of 1.2mm thickness of cold-rolled metal sheet(SPCSD) and 2.0mm thickness of hot-rolled metal sheet(SAPH440) and 1.2+2.0mm TB specimen. We also made an experiment on fatigue crack propagation on 2.0+2.0mm and 1.2+1.2mm thickness TB specimen which had center crack. The characteristics of fatigue crack growth on the base metal were different from those on 1.2+2.0mm thickness TB specimen. The fatigue crack growth rate of the TB welded specimens is slower in low stress intensity factor range(ΔK) region and faster in high ΔK region than that of the base metal specimens.

A Study on Fatigue Crack Retardation and Retardation Mechanism in Variable Loading (변동하중하에서의 피로크랙 지연현상과 지연기구에 관한 연구 - 균열성장 지연현상에 미치는 균열 가지의 영향 -)

  • Song, S.H.;Kwon, Y.K.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.6
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    • pp.83-89
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    • 1997
  • In order to study on fatigue crack retardation and retardation mechanism in variable loading, the effects of crack tip branching in fatigue crack growth retardation were examined. The characteristics of crack tip banching behavior was considered to micro structure. It was examined that the variation of crack tip branching angle. Crack tip branching was observed along the grain boundary of ferrite and pearlite structure. It was found that the abanching angle ranges from 25 to 53 degrees. Using the finite element method, the variable of crack driving force to branching angle was examined. The effective crack driving force ( K\eff ) decreased as the braching angle increases. The rate of decrease was 33% for the kinked type and 29% for the forked one. It was confirmed that the effect of crack tip branching is a very important factor in fatigue crack growth retardation. Therefore, crack branching effect should be considered building the hypoth- etical model to predict crack growth retardation.

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A Pattern Recognition Method of Fatigue Crack Growth on Metal using Acoustic Emission (음향방출을 이용한 금속의 피로 균열성장 패턴인식 기법)

  • Lee, Soo-Ill;Lee, Jong-Seok;Min, Hwang-Ki;Park, Cheol-Hoon
    • Journal of the Institute of Electronics Engineers of Korea SP
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    • v.46 no.3
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    • pp.125-137
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    • 2009
  • Acoustic emission-based techniques are being used for the nondestructive inspection of mechanical systems used in service. For reliable fault monitoring related to the crack growth, it is important to identify the dynamical characteristics as well as transient crack-related signals. Widely used methods which are based on physical phenomena of the three damage stages for detecting the crack growth have a problem that crack-related acoustic emission activities overlap in time, therefore it is insufficient to estimate the exact crack growth time. The proposed pattern recognition method uses the dynamical characteristics of acoustic emission as inputs for minimizing false alarms and miss alarms and performs the temporal clustering to estimate the crack growth time accurately. Experimental results show that the proposed method is effective for practical use because of its robustness to changes of acoustic emission caused by changes of pressure levels.

Fatigue Crack Growth Characteristics on The Weld Joint of Bimaterial (이종재료 용접부의 피로균열진전 특성)

  • 권재도;김우현;박중철;배용탁;김중형
    • Proceedings of the KWS Conference
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    • 1997.10a
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    • pp.81-85
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    • 1997
  • This paper was conducted the fatigue crack growth test on the base metal and weld joint of bimaterial(carbon-stainless steel), carbon steel and stainless steel. As the result, the fatigue crack growth rate of weld joint on the stainless-stainless steel is faster than stainless base metal, and weld joint on the carbon-carbon steel heat affected zone is slower than carbon base metal. And fatigue crack growth rate of carbon-stainless steel weld joint and heat affected zone is similar to the behavior of stainless base metal. In conclusion, weld joint of bimaterial is stable in the fatigue crack growth behavior.

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A study on fatigue crack growth modelling by back propagation neural networks (역전파 신경회로망을 이용한 피로 균열성장 모델링에 관한 연구)

  • 주원식;조석수
    • Journal of Ocean Engineering and Technology
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    • v.10 no.1
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    • pp.65-74
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    • 1996
  • Up to now, the existing crack growth modelling has used a mathematical approximation but an assumed function have a great influence on this method. Especially, crack growth behavior that shows very strong nonlinearity needed complicated function which has difficulty in setting parameter of it. The main characteristics of neural network modelling to engineering field are simple calculations and absence of assumed function. In this paper, after discussing learning and generalization of neural networks, we performed crack growth modelling on the basis of above learning algorithms. J'-da/dt relation predicted by neural networks shows that test condition with unlearned data is simulated well within estimated mean error(5%).

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Effects by the Magnitude of Shear Load on the Formation and Propagation of Mode II Branch Cracks (전단하중의 크기가 모드 II 분기균열의 형성과 전파에 미치는 영향)

  • 이정무;송삼홍
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.487-490
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    • 2004
  • In this paper, we investigated the characteristics of initiation and propagation behavior for fatigue crack observed by changing various shapes of initial crack and magnitudes of loading in modified compact tension shear(CTS) specimen subjected to shear loading. In the low-loading condition, the secondary fatigue crack was created in the notch root due to friction on the pre-crack face grew to a main crack. In the high-loading condition, fatigue crack under shear loading propagated branching from the pre-crack tip. Influenced by the shear loading condition, fatigue crack propagation retardation appeared in the initial propagation region due to the reduction of crack driving force and friction on crack face. In both cases, however, fatigue cracks grew in tensile mode type. The propagation path of fatigue crack under the Mode II loading was 70 degree angle from the initial crack regardless of its shape and load magnitude.

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A Study on the Prediction of Fatigue Crack Growth Rate in Stainless Steel Weldments (스테인레스강 용접부의 피로균열 전파속도 예측에 관한 연구)

  • 이용복
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.3
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    • pp.68-78
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    • 1998
  • Welding structure contains residual stress due to thermal-plastic strain during welding process, and its magnitude and distribution depend on welding conditions. Cracks initiate from various defects of the weldment, propagate and lead to final fracture, The crack initiation and propagation processes are affected by the magnitude and distribution. Therefore, the magnitude and distribution of weldment residual stress should be considered for safety design and service of welding structures. Also it is very important that more accurate assessment method of fatigue crack growth must take into account the redistributing the residual stress quantitively. because the residual stress in weldment has characteristics of its redistribution with loading magnitude, number of cycles and fatigue crack propagation. In this study fatigue crack behavior of STS-304 weldment was investigated during crack propagation into tensile residual stress region or compressive residual stress region. Crack growth rates were predicted and compared with experimental results.

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The Effect of Temperature on Fatigue Fracture of Pressure Vessel Steel for Vehicle (차량용 압력용기용 강의 피로파괴에 미치는 온도의 영향)

  • 박경동;김영대;김형자
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.5
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    • pp.219-226
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    • 2003
  • The fatigue crack growth behavior of the SA516/60 steel used for pressure vessels was examined experimentally at room temperatures 25C,30C, 60C, 80C, 100C and 120C with stress ratio of R=0.05, 0.1 and 0.3. fatigue crack propagation rate da/dN related with stress intensity factor range ΔK was influenced by stress ratio in stable than fatigue crack growth (Region II) with an increase in ΔK. The resistance of fatigue crack growth at low temperature is higher compared with that at room temperature, which is attributed to the extent of plasticity-induced by compressive residual stress according to the cyclic loads. Fractographic examinations reveal that the differences of the fatigue crack growth characteristics between room and low temperatures are explained mainly by the crack closure and the strengthening due to the plasticity near the crack tip and roughness of the crack faces induced.