• 제목/요약/키워드: crack characteristic

검색결과 280건 처리시간 0.026초

LNG선박 열교환기 세관의 SCC에 미치는 용액의 온도의 영향 (The Effect of Temperature on SCC of Heat Exchanger Tube for LNG Vessel)

  • 정해규;임우조
    • 한국가스학회지
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    • 제8권1호
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    • pp.1-6
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    • 2004
  • 선박용 열교환기의 냉각수로 사용되고 있는 해수의 입구온도는 스팀터빈콘덴서의 경우 약 $25^{\circ}C$이고 출구온도는 약 $60^{\circ}C$이며, 오일쿨러의 경우 출구온도는 약 $40^{\circ}C$이다. 이러한 해수의 온도 변화는 열교환기 세관재의 부식특성에 크게 영향을 미친다. 그러므로 부식손상을 최소화하면서 열교환 효율을 최대로 유지할 수 있는 냉각용액의 온도설정은 매우 중요하다. 따라서 본 연구에서는 $3.5\%$ NaCl + $0.1\%\;NH_4OH$ 수용액의 유동하에서 선박용 열교환기 세관재로 사용되고 있는 Al-황동의 분극 및 응력부식균열 실험을 실시하여 분극특성, 응력부식균열거동 및 탈아연특성에 미치는 용액의 온도의 영향에 대하여 고찰하였다.

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LED 칩 제조용 사파이어 웨이퍼 절단을 위한 내부 레이저 스크라이빙 가공 특성 분석 (Analysis of Cutting Characteristic of the Sapphire Wafer Using a Internal Laser Scribing Process for LED Chip)

  • 송기혁;조용규;김병찬;강동성;조명우;김종수;유병소
    • 한국산학기술학회논문지
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    • 제16권9호
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    • pp.5748-5755
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    • 2015
  • 스크라이빙 공정은 LED 칩 생성을 위한 절단 공정으로 칩의 특성 및 생산량을 결정하는 중요한 공정이다. 기존의 기계적 방식 및 레이저 방식의 스크라이빙 공정은 칩의 열 변형 및 강도 저하, 절단 영역의 제한 등의 문제점이 있다. 이러한 문제를 해결하기 위해 웨이퍼 내부에 공극을 생성하여 자가 균열을 유도하는 내부 레이저 스크라이빙 공정이 연구되고 있으나 LED 칩 제작을 위한 사파이어 웨이퍼의 절단에 대한 연구는 미비한 실정이다. 본 논문은 LED 칩 제작에 사용되는 사파이어 웨이퍼의 내부 레이저 스크라이빙 공정을 적용하기 위해 주요 가공 변수를 정립하고 가공 실험을 통하여 절단 특성을 분석함으로써 내부 레이저 스크라이빙 시스템 구축을 위한 기초 가공 조건을 확립하였다.

묘박중 해저 저질에 따른 파주력 특성 (Characteristic of holding power due to nature of seabed at anchor)

  • 김병엽;김광일;김민선;;이창헌
    • 수산해양기술연구
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    • 제58권3호
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    • pp.230-240
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    • 2022
  • In general, a high tension on the anchor and chain is placed when a ship at anchor is subjected to heavy weather. Mariners have to pay attention to whether dragging anchor occurs to keep the safety of the ship at anchorage since it is difficult to maintain the stable motion of ship and it causes collisions with other ships nearby. In this paper, the ship motion against the external forces was shown to obtain the fundamental data about characteristic of holding power due to nature of seabed at anchor, so practical trials were carried out in rocky area and muddy area using a trial ship around coastal area of South Korea. In muddy seabed, holding power showed reasonable tension values depending on the distance from anchor position of continuing swing motions of a ship corresponding to wind force. Meanwhile in rocky seabed, tension values on the chain appeared very high occasionally regardless of the distance from the anchor position and seemed to exceed its holding power to be the breaking strain of the chain although weather was not in a severe condition. Therefore, some of the cables laid on the seabed were presumed to be caught in a crack on the rock. It is assumed that even a small amount of external force may cause the chain to break in a moment in rocky seabed. Additionally, wind and current forces had a somewhat contradictory effect on holding power of the ship between them.

Numerical Life Prediction Method for Fatigue Failure of Rubber-Like Material Under Repeated Loading Condition

  • Kim Ho;Kim Heon-Young
    • Journal of Mechanical Science and Technology
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    • 제20권4호
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    • pp.473-481
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    • 2006
  • Predicting fatigue life by numerical methods was almost impossible in the field of rubber materials. One of the reasons is that there is not obvious fracture criteria caused by nonstandardization of material and excessively various way of mixing process. But, tearing energy as fracture factor can be applied to a rubber-like material regardless of different types of fillers, relative to other fracture factors and the crack growth process of rubber could be considered as the whole fatigue failure process by the existence of potential defects in industrial rubber components. This characteristic of fatigue failure could make it possible to predict the fatigue life of rubber components in theoretical way. FESEM photographs of the surface of industrial rubber components were analyzed for verifying the existence and distribution of potential defects. For the prediction of fatigue life, theoretical way of evaluating tearing energy for the general shape of test-piece was proposed. Also, algebraic expression for the prediction of fatigue life was derived from the rough cut growth rate equation and verified by comparing with experimental fatigue lives of dumbbell fatigue specimen in various loading condition.

Parameter calibrations and application of micromechanical fracture models of structural steels

  • Liao, Fangfang;Wang, Wei;Chen, Yiyi
    • Structural Engineering and Mechanics
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    • 제42권2호
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    • pp.153-174
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    • 2012
  • Micromechanical facture models can be used to predict ductile fracture in steel structures. In order to calibrate the parameters in the micromechanical models for the largely used Q345 steel in China, uniaxial tensile tests, smooth notched tensile tests, cyclic notched bar tests, scanning electron microscope tests and finite element analyses were conducted in this paper. The test specimens were made from base metal, deposit metal and heat affected zone of Q345 steel to investigate crack initiation in welded steel connections. The calibrated parameters for the three different locations of Q345 steel were compared with that of the other seven varieties of structural steels. It indicates that the toughness index parameters in the stress modified critical strain (SMCS) model and the void growth model (VGM) are connected with ductility of the material but have no correlation with the yield strength, ultimate strength or the ratio of ultimate strength to yield strength. While the damage degraded parameters in the degraded significant plastic strain (DSPS) model and the cyclic void growth model (CVGM) and the characteristic length parameter are irrelevant with any properties of the material. The results of this paper can be applied to predict ductile fracture in welded steel connections.

동-텅스텐 소결합금(Cu-W)과 동(Cu)의 마찰용접에서 마찰압력이 접합강도와 파단특성에 미치는 영향 (Effects of Friction Pressure on Bonding Strength and a Characteristic of Fracture in Friction Welding of Cu to Cu-W Sintered Alloy)

  • 강성보;민택기
    • Journal of Welding and Joining
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    • 제15권4호
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    • pp.90-98
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    • 1997
  • A copper-tungsten sintered alloy(Cu-W) has been friction welded to a tough pitch copper in order to investigate the effect of friction pressure on bonding strength and a charicteristic of fracture. The tensile strength of the friction welded joint was increased up to 90% of the Cu base metal under the condition of friction time 1.2 sec, friction pressure 4.5kgf/$\textrm{mm}^2$ and upset pressure 10kgf/$\textrm{mm}^2$. From the results of fracture surface analysis, the increase of friction pressure could remarkably decrease the force and the time to be normally acted on weld interface. The W particles which were included in the plastic zone of Cu side could induce fracture adjacent to the weld interface because their existance in Cu induces a decrease in available section area and an increase in notch effect. Therefore, the tensile strength was decreased at high friction pressure (6kgf/$\textrm{mm}^2$) because the destruction of W was increased by an increase in mechanical force and crack was formed at weld interface.

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재활용 플라스틱 섬유보강 콘크리트의 역학적 특성 (The Mechanical Properties of Recycled Plastic Fiber-Reinforced Concrete)

  • 양인환
    • 한국건설순환자원학회논문집
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    • 제2권3호
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    • pp.225-232
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    • 2014
  • 이 연구에서는 재활용 플라스틱 섬유 (recycled plastic fibers)로 보강된 콘크리트의 역학적 특성을 파악하고자 하였다. 부피비 0, 0.5, 1.0, 1.5 및 2.0%의 섬유비를 갖는 재활용 섬유보강 콘크리트의 역학특성 실험결과를 분석하였다. 섬유보강 콘크리트의 압축강도, 탄성계수, 인장강도와 길이변화 특성 실험을 수행하였다. 실험결과는 섬유비가 증가함에 섬유보강 콘크리트의 압축강도와 탄성계수는 증가하는 것을 나타낸다. 또한, 재활용 섬유보강 콘크리트는 일반콘크리트에 비해 쪼갬인장강도, 휨인장강도, 균열개구변위 및 길이변화에 우수한 특성을 나타낸다. 연구결과는 추후 재활용 플라스틱 섬유보강 콘크리트의 재료 모델을 위한 실제적인 기초실험자료로 활용될 수 있을 것으로 사료된다.

자석을 이용한 유압직동형 릴리이프 밸브에 관한 연구 (Study on a Magnet-Coupleed Hydraulic Direct Relief Valve)

  • 조규식;이정오
    • 대한기계학회논문집
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    • 제1권2호
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    • pp.65-72
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    • 1977
  • Major problems in the design and use of refief valve are (a) chattering because of instability, (b) excessive pressure differential which makes the valves crack far below maximum pressure diminishing useful flow in the system. In this study, A magnet-coupled relief valve is investigated theoretically and experimentally in order to improve the performance of a conventional direct type reliefvalve. A theory is developed to predict the performance, response, and stability of the magnet-coupled valve taking into account the delivery line response. In the experiment, a typical magnet-coupled relief valve is designed on the basis of the analytical results; the discharge rates are measured varying the supply pressure, and both the pressure-time curves and valve displacament-time curves are recorded providing the supply pressures greater than the setting pressure. The measured override characteristic curves are then compared with those of conventional pilot type and direct type releif valves. It is showm that the excessive pressure differential of a magnet-coupled relief valve becomes less than that of a conventional direct type valve. It is also shown that the most important chatacteristic of a magnet-coupled relief valve is to eliminate valve chattering due to instability regardless of the magnitude of setting pressures and discharge rates, which suggests wide applications of the idea of the use of a magnet in the design of hydraulic valves.

정규화법을 이용한 원전배관 용접부의 동하중 파괴저항시험 (Dynamic Fracture Testing of Welding part of Nuclear Piping by Using Normalization Method)

  • 허용;조성근;박재실;석창성
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 추계학술대회
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    • pp.262-267
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    • 2004
  • The unloading compliance method is the most commonly used method to evaluate the fracture resistance characteristics of a material. In dynamic loading condition, the direct current potential drop(DCPD) method has been used because the unloading compliance method can not be applied due to the discontinuity of loading. However, even in the dynamic test using DCPD method, there is a problem that the voltage drops sharply on the initiation of crack. For the reason metioned above, the normalization method was suggested on ASTM E 1820 which is revised recently, as a new method to evaluate the dynamic fracture resistance characteristic. The nomalization method can be used to obtain a fracture resistance curve directly from a load-load line displacement. In this study, we obtained two fracture resistance curves from static test of welding part of nuclear piping both by unloading compliance and nomalization method. The two curves were almost same each other, so the adaptability of the nomalization method has been proved. We conducted a dynamic fracture resistance test for the same material. The fracture resistance curve from the dynamic test was obtained by normalization method and compared to that of the static test result.

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강재 변형과정에서 음향방출잡음제거와 신호특성에 관한 연구 (Study on Filtering Method of Acoustic Emission and Characteristic of Signals for the Deformation Process of Steel)

  • 나의균;오석형;이상근
    • 동력기계공학회지
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    • 제13권4호
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    • pp.43-48
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    • 2009
  • The purpose of this study is to show how to eliminate the noises and to obtain the data related with the relationship between AE signal characteristics and mechanical behaviors for the pressure vessel steel. Various kinds of noises are introduced into the AE data in the course of experiments. Accordingly, real AE data have to be obtained after tests. AE test was carried out under four point bending load. Among AE signals, counts and signal strength are used to find out the differences of AE characteristics between the basemetal and weldment. After tests, this paper shows the procedures of filtering the noises against basemetal of the pressure vessel steel to obtain the real data around crack tip. Relationships between plastic zone size and cumulative AE counts are shown also. AE signals were absent within an elastic region, regardless of the specimens. Most of AE signals are produced in the process of plastic deformation. The deformation and fracture modes of basemetal and weldment are quiet different.

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