• Title/Summary/Keyword: corrugated structure

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Manufacturing of High-Performance Double Layered Tube with Corrugated Internal Pattern via the Hydroforming Process (액압 성형을 이용한 내부복합파형 고효율 이중관 제조 기술)

  • Han, S. W.;Kim, D. Y.;Moon, Y. H.
    • Transactions of Materials Processing
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    • v.31 no.3
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    • pp.143-150
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    • 2022
  • The purpose of this study was to investigate an innovative hydroforming process for the cost-effective manufacturing of double layered tube with circumferentially corrugated patterns. Conventional double pipe heat exchanger has relatively poor heat transfer efficiency because of the limited contact area resulting from the concentrically arranged simple cylindrical structure. As a promising alternative to enhance heat transfer efficiency, double layered tube with corrugated internal pattern was considered in this study. To fabricate corrugated inner tube, innovative tube hydroforming system was developed. The customized loading paths were established using the simulated forming pressure and contracting stroke at various bar diameters. Experimentally obtained cross-sectional profiles were analyzed to evaluate the reliability and applicability of the hydroformed tube with various patterns. The results demonstrate that the proposed hydroforming process can be a feasible alternative for manufacturing high-performance double-tube heat exchangers.

Investigation of a Novel Rubber-Forming Process Inducing Uniform Surface Pressure for the Fabrication of a Thin Bent Plate with Corrugated Structure (균일압력 유도에 의한 꺾임 구조를 가진 미세주름 박판구조물 성형을 위한 고무성형 공정연구)

  • Kim, Min-Hoon;Park, Sang-Hu;Jeong, Ho-Seung;Cho, Jong-Rae;Ha, Man-Yeung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.8
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    • pp.933-940
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    • 2011
  • Thin sheets with a corrugated structure are generally used for the fabrication of heat exchangers for electronics, airplanes, and vehicles. However, it is difficult to fabricate corrugated structures, especially those with a bent angle, using the conventional stamping process because of its intrinsic formation mechanism. We propose a novel rubber-forming process for the effective pressing of the both tilted sides of a plate under the same pressure to form exact corrugated shapes. We use finite element analysis and experiments to study the rubber-forming process parameters, and we evaluate the maximum allowable bent angle for high-quality formation. We show that the proposed method is effective for the fabrication of bent plates with low cost.

The Study of Full Penetration Welding between Corrugated BHD and Lower Stool Joint by Application of CSR (CSR 적용에 따른 Corrugated BHD와 Lower Stool Joint의 Full Penetration Welding 적용에 관한 연구)

  • Park, Chan-Kyu;Yang, Jong-Soo;Kim, Ho-Kyung
    • Special Issue of the Society of Naval Architects of Korea
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    • 2007.09a
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    • pp.135-141
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    • 2007
  • CSR(Common Structure Rules) enter into force on $1^{st}$ April 2006. Generally for double hull tankers of less than 150m in length, the Rules of the individual Classification Society are to be applied. Where high tensile stresses act through an intermediate plate, increased fillet welds or penetration welds are to be used longitudinal/transverse bulkhead primary support member end connections to the double bottom. If workers have begun to make used of established procedures between corrugated BHD and lower stool joint, first to welding on groove of face and then it has to gouging to blow on groove of root. So amount of man-hour increased, productivity secreased.

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Rayleigh wave at imperfectly corrugated interface in FGPM structure

  • K. Hemalatha;S. Kumar;A. Akshaya
    • Coupled systems mechanics
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    • v.12 no.4
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    • pp.337-364
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    • 2023
  • The Rayleigh wave propagation is considered in the structure of the functionally graded piezoelectric material (FGPM) layer over the elastic substrate. The elastic substrate loosely bonds the layer through a corrugated interface, whereas its upper boundary is also corrugated but stress-free. Additionally, the solutions for the FGPM layer and substrate are derived using the fundamental variable separable approach to convert the partial differential equation to an ordinary differential equation. The results with boundary conditions lead to dispersion relations for the electrically open and electrically short cases in the determinant form. The outcomes have been numerically analyzed using a specific model. The findings were presented in the form of graphs, which were created using Mathematica 7. Graphs are plotted for variations in wavenumber and phase velocity. The outcomes may help measure interface defects and design Surface Acoustic Wave (SAW) devices.

Loading capacity evaluation of composite box girder with corrugated webs and steel tube slab

  • He, Jun;Liu, Yuqing;Xu, Xiaoqing;Li, Laibin
    • Structural Engineering and Mechanics
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    • v.50 no.4
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    • pp.501-524
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    • 2014
  • This paper presents a type of composite box girder with corrugated webs and concrete filled steel tube slab to overcome cracking on the web and reduce self-weight. Utilizing corrugated steel web improves the efficiency of prestressing introduced into the top and bottom slabs due to the accordion effect. In order to understand the loading capacity of such new composite structure, experimental and numerical analyses were conducted. A full-scale model was loaded monotonically to investigate the deflection, strain distribution, loading capacity and stiffness during the whole process. The experimental results show that test specimen has enough loading capacity and ductility. Based on experimental works, a finite element (FE) model was established. The load-displacement curves and stress distribution predicted by FE model agree well with that obtained from experiments, which demonstrates the accuracy of proposed FE model. Moreover, simplified theoretical analysis was conducted depending on the assumptions which were confirmed by the experimental and numerical results. The simplified analysis results are identical with the tested and numerical results, which indicate that simplified analytical model can be used to predict the loading capacity of such composite girder accurately. All the findings of present study may provide reference for the application of such structure in bridge construction.

An Experimental Assessment on the Structural Behavior of Bolt Connected Deep Corrugated Steel Plate (볼트이음된 대골형 파형강판의 구조거동에 대한 실험적 평가)

  • Oh, Hong Seob;Lee, Ju Won;Jun, Beong Gun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.15 no.3
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    • pp.79-87
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    • 2011
  • Deep corrugated steel plate structure has more compressive force and flexibility in bending behavior than short span structure. Asymmetric earth pressure distribution has occurred during construction. Ultimate strength and moment in domestic area, having superior ability at bending strain has been examined in this study. Based on the result of the study preceded, performance of Deep corrugated steel plate specimen has been evaluated by comparing increase of strength according to the increase of reinforcement content in bolt connections and failure mode of specimen.

Minimum Weight Design for Watertight and Deep Tank Corrugated Bulkhead (수밀 및 디프탱크 파형 격벽의 최소중량설계)

  • 신상훈;남성길
    • Journal of the Society of Naval Architects of Korea
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    • v.40 no.6
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    • pp.12-19
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    • 2003
  • Corrugated bulkheads for a bulk carrier are divided into watertight bulkheads and deep tank bulkheads. Design of the watertight bulkheads is principally determined by the permissible limit of Classification and IACS requirements. But, the verification of strength through finite element analysis is indispensable for design of the deep tank bulkheads. A stage for stress evaluation of corrugated part is required for optimum structural design of the deep tank bulkheads. Since the finite element analysis for real model requires excessive amount of calculation time, in this study one corrugated structure is replaced with beam element and is idealized as 2 dimensional frame structure connected to upper and lower stool Minimum weight design of the deep tank bulkheads is performed through generalized sloped deflection method(GSDM) as direct calculation method. The purpose of this study is the development of design system for the minimization of steel weight of deep tank bulkheads as well as watertight bulkheads. Discrete variables are used as design variables for the practical design. Evolution strategies(ES) is used as an optimization technique.

Probabilistic multi-objective optimization of a corrugated-core sandwich structure

  • Khalkhali, Abolfazl;Sarmadi, Morteza;Khakshournia, Sharif;Jafari, Nariman
    • Geomechanics and Engineering
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    • v.10 no.6
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    • pp.709-726
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    • 2016
  • Corrugated-core sandwich panels are prevalent for many applications in industries. The researches performed with the aim of optimization of such structures in the literature have considered a deterministic approach. However, it is believed that deterministic optimum points may lead to high-risk designs instead of optimum ones. In this paper, an effort has been made to provide a reliable and robust design of corrugated-core sandwich structures through stochastic and probabilistic multi-objective optimization approach. The optimization is performed using a coupling between genetic algorithm (GA), Monte Carlo simulation (MCS) and finite element method (FEM). To this aim, Prob. Design module in ANSYS is employed and using a coupling between optimization codes in MATLAB and ANSYS, a connection has been made between numerical results and optimization process. Results in both cases of deterministic and probabilistic multi-objective optimizations are illustrated and compared together to gain a better understanding of the best sandwich panel design by taking into account reliability and robustness. Comparison of results with a similar deterministic optimization study demonstrated better reliability and robustness of optimum point of this study.

A Study on Fluid Flow and Heat Transfer of a Corrugated Structure for Crossflow Reduction of Impingement Jet (충돌제트에서의 횡방향 유동 감소를 위한 파형 구조의 유동 및 열전달에 관한 연구)

  • Hwang, Byeong Jo;Kim, Seon Ho;Joo, Won Gu;Cho, Hyung Hee
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.41 no.5
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    • pp.329-339
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    • 2017
  • Impingement jets have been applied in a wide variety of fields as they provide significantly high heat transfer on the impingement-jet stagnation zone. However, the crossflow in an impingement chamber developed by spent wall jets can disrupt and deflect the downstream jets in the array, leading to a decrease in the cooling performance of an array of impingement jets. A numerical analysis is made of the fluid flow and heat transfer characteristics in a corrugated structure that traps the spent air in the corrugations between impingement jets and reduces crossflow effects on downstream jets. All computations are performed by considering a three-dimensional, steady, and incompressible flow by using the ANSYS-CFX 15.0 code. The effects of the configuration parameters of the corrugated structure on crossflow reduction of the array of impingement jets are presented and discussed.

Oblique Angle Effect of Impinging Jet on Heat Flow Characteristics of a Corrugated Structure (충돌제트의 경사각도가 파형 구조의 열유동 특성에 미치는 영향)

  • Hwang, Byeong Jo;Kim, Seon Ho;Joo, Won Gu;Cho, Hyung Hee
    • Journal of the Korean Society of Propulsion Engineers
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    • v.21 no.2
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    • pp.83-93
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    • 2017
  • A numerical analysis is made of the fluid flow and heat transfer characteristics in the corrugated structure that traps the spent air in the corrugations between impinging jets to reduce crossflow effects on downstream jets in the array. All computations are performed by considering three-dimensional, steady state, and incompressible flow by using the ANSYS-CFX 15.0 code. Averaged jet Reynolds number is 10,000. The oblique angles of impingement jets on the spanwise section are $70^{\circ}$, $80^{\circ}$, $90^{\circ}$, and the oblique angles of impingement jets on the streamwise section are $70^{\circ}$, $90^{\circ}$, $110^{\circ}$. The investigation focuses on the oblique angle influence of impinging jet array on the fluid flow and heat transfer characteristics of a corrugated structure.