• 제목/요약/키워드: corrosion-damaged

검색결과 193건 처리시간 0.023초

ERW강관에서 홈부식의 가속화에 미치는 유동의 영향에 관한 연구 (Study on the Effects of Flows on the Acceleration of the Grooving Corrosion in the ERW Pipe)

  • 김재성;김용;이보영
    • Journal of Welding and Joining
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    • 제26권4호
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    • pp.85-91
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    • 2008
  • The grooving corrosion is caused mainly by the different microstructures between the matrix and weld which is formed during the rapid heating and cooling cycle in welding. By this localized corrosion reaction of pipes, it evolves economic problems such as the early damage of industrial facilities and pipe lines of apartment, and water pollution. So lots of researches were carried out already about grooving corrosion mechanism of ERW carbon steel pipe but there is seldom study for water hammer happened by fluid phenomenon and corrosion rate by flow velocity. In this study, the analysis based on hydrodynamic and fracture mechanics was carried out. ANSYS, FLUENT and STAR-CD were used for confirmation of flow phenomenon and stress on the pipe. As the results, fatigue failure is able to be happened by water hammer and grooving corrosion rate is increased cause by turbulent. Grooving corrosion is happened on the pipe, then friction loss of fluid is occurred from corroded part. Erosion can be happened enough in corroded region of microscopic size that wear "V" form. Also pipe is able to be damaged by water hammer effects because of corroded region is general acting as a notch effects. Corrosion depth was more than half of total thickness, it can be damaged from water hammer pressure.

수질제어 및 부식억제제에 의한 상수도관의 내부부식 제어 (Internal Corrosion Control of Drinking Water Pipes by pH and Alkalinity Control and Corrosion Inhibitor)

  • 구성은;우달식;이두진;김주환;안효원;문광순
    • 상하수도학회지
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    • 제20권2호
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    • pp.215-223
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    • 2006
  • The internal corrosion of water distribution systems is the main cause for the problem of the public health threat as well as water leakage in the damaged pipeline, red water, and odor and taste of the tap water. This study was examined the effect of chemicals used for pH and alkalinity control and corrosion inhibitors for producing the optimal corrosion control method. Corrosion study at different pH and alkalinity indicated that these control using alkaline chemicals was effective in corrosion rate, Fe release reduction, but examined to be increased in turbidity and corrosion-by-products(TTHMs) problems. The turbidity was slightly increased, requiring caution in controlling corrosion with $Ca(OH)_2$. At pH 9.0, TTHMs concentration is increased two times corn pared with non-control of pH. Using the pipe which had experienced 28 years of exposure, iron release was decreased with the corrosion inhibitor. Consequently, pH, Alkalinity control method using alkaline chemicals must be complemented by corrosion inhibitor application for efficient corrosion control.

페라이트계 스테인리스강의 고온염 부식특성에 관한 연구 (High Temperature Salt Corrosion Property of Ferritic Stainless Steels)

  • 송전영;박중철;안용식
    • Journal of Advanced Marine Engineering and Technology
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    • 제33권6호
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    • pp.860-866
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    • 2009
  • It is very important to choose optimal material having good corrosion resistance and capabilities for the part materials such as the automotive exhaust system under a hot salt corrosion atmosphere. Generally, two types of corrosion come into the automotive exhaust system. One is 'Condensate Corrosion', which is occurred by exhaust gas condensate formed at the inner surface of exhaust system heated up during driving, which results in the acid condensate pitting. The other is 'High Temperature Salt Corrosion' occurring from the interaction between the chloride ion coming from salt at the seaside district or snow salt and the outer surface of exhaust system. By the corrosion attack, the main muffler is firstly damaged and the life cycle of an automobile is significantly decreased. It has been investigated that the hot salt corrosion properties of a STS 409L and 436L ferritic stainless steels which are well-known for the materials of the automotive exhaust system. In addition, the corrosion properties of hot dip aluminum coated STS 409L have been compared with uncoated steels. Aluminum coated STS 409L showed a superior corrosion resistance than uncoated STS 409L, and futhermore showed a better corrosion resistance than a STS 436L, which is an expensive ferritic stainless steel having a excellent corrosion resistance caused from more chromium content of an alloying element.

Investigation of Sweet and Sour Corrosion of Mild Steel in Oilfield Environment by Polarization, Impedance, XRD and SEM Studies

  • Paul, Subir;Kundu, Bikramjit
    • Corrosion Science and Technology
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    • 제17권5호
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    • pp.249-256
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    • 2018
  • Metallic structures in the oil and gas production undergo severe degradation due to sweet and sour corrosion caused by the presence of $CO_2$ and $H_2S$ in the fluid environment. The corrosion behavior of 304 austenitic stainless was investigated in the presence of varying concentrations of $CO_2$ or $H_2S$ and $CO_2+H_2S$ to understand the effect of the parameters either individually or in combination. Potentiodynamic polarization study revealed that a small amount of $CO_2$ aided in the formation of calcareous deposit of protective layer on passive film of 304 steel, while increase in $CO_2$ concentration ruptured the layer resulting in sweet corrosion. The presence of $S^{2-}$ damaged the passive and protective layer of the steel and higher levels increased the degradation rate. Electrochemical impedance studies revealed lower polarization resistance and impedance at higher concentration of $CO_2$ or $H_2S$, supporting the outcomes of polarization study. XRD analysis revealed different types of iron carbides and iron sulphides corresponding to sweet and sour corrosion as the corrosion products, respectively. SEM analysis revealed the presence of uniform, localized and sulphide cracking in sour corrosion and general corrosion with protective carbide layer amid for sweet corrosion.

Corrosion in Oil well Stimulation Processes Caused by Different Chelating Agents Based on EDTA Compounds

  • Calderon, J.A.;Vasquez, F.A.;Arbelaez, L.;Carreno, J.A.
    • Corrosion Science and Technology
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    • 제16권2호
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    • pp.59-63
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    • 2017
  • Chelating solutions can be damaged by strong acids during oil production. To design effective corrosion inhibitors and other alternatives for corrosion control, it is important to understand not only the behavior of the system under operating condition but also the kinetics of electrochemical reactions during the corrosion process. In this study, the electrochemical behaviors of P-110 steel in aqueous fluids based on ethylenediaminetetraacetic acid (EDTA) compounds under various temperatures and hydrodynamic regime conditions were assessed. Electrochemical measurements were conducted using rotating disc electrodes manufactured. Electrolytes were prepared using aqueous compounds of EDTA like diammonium salt, disodium salt, and tetrasodium salt. Potentiodynamic polarization, electrochemical impedance, and mass loss tests were performed in order to assess the corrosion kinetic in electrolytes. Hydrodynamic effects were observed only in the cathodic polarization curve. This proves that hydrodynamic regime plays an important role in the corrosion of steel mainly in disodium and diammonium EDTA solutions. Two cathodic reactions controlled the corrosion process. However, oxygen level and pH of the electrolyte played the most important role in metal corrosion. Corrosion rates in those fluids were decreased drastically when oxygen concentration was reduced.

부식의 영향을 받는 강교 부재의 피로 취약도 평가 (Fatigue Vulnerability Evaluation of Steel Bridge Members Affected by Corrosion)

  • 김동조;김효진;이형철;이상호
    • 한국방재학회:학술대회논문집
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    • 한국방재학회 2007년도 정기총회 및 학술발표대회
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    • pp.67-70
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    • 2007
  • A methodology to evaluate fatigue vulnerability of steel bridge members affected by corrosion and truck traffic variation is proposed. A fatigue limit state function including corrosion and traffic variation effects is established to make the criterion whether the steel bridge member is damaged by fatigue. Corrosion effects are expressed as increase of the average corrosion depth, and the traffic variation effects are modeled as the accumulated number of stress cycles. Reliability analysis is carried out by Monte-Carlo simulation method for the fatigue limit state function. The methodology Proposed is verified by comparing reference study and applying for the steel bridge in service.

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Buckling capacity of uniformly corroded steel members in terms of exposure time

  • Rahgozar, Reza;Sharifi, Yasser;Malekinejad, Mohsen
    • Steel and Composite Structures
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    • 제10권6호
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    • pp.475-487
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    • 2010
  • Most of steel structures in various industries are subjected to corrosion due to environmental exposure. Corrosion damage is a serious problem for these structures which may reduce their carrying capacity. These aging structures require maintenance and in many cases, replacement. The goal of this research is to consider the effects of corrosion by developing a model that estimates corrosion loss as a function of exposure time. The model is formulated based on average measured thickness data collected from three severely corroded I-beams (nearly 30 years old). Since corrosion is a time-dependent parameter. Analyses were performed to calculate the lateral buckling capacity of steel beam in terms of exposure time. Minimum curves have been developed for assessment of the remaining lateral buckling capacity of ordinary I-beams based on the loss of thicknesses in terms of exposure time. These minimum curves can be used by practicing engineers for better estimates on the service life of corrosion damaged steel beams.

선박용 해수 열교환방식 A/C 응축기의 부식원인 (Study on the corrosion of A/C condenser in the ship)

  • 백상민;양정현;김기준;문경만;이명훈
    • 한국마린엔지니어링학회:학술대회논문집
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    • 한국마린엔지니어링학회 2006년도 전기학술대회논문집
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    • pp.283-284
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    • 2006
  • The ship performs heat exchange using seawater to keep main engine and auxiliary machinery at optimum temperature. In heat exchanger, refrigerant located outside of copper tube is cooled by seawater flowing through inside of copper tube. On the other hand, seawater erosion and corrosion nay occasionally cause the corrosion of the copper tube in A/C(Air Conditioner) condenser. This corrosion of copper tube makes seawater and refrigerant mixed, seriously damaging A/C system. In this study, accordingly, the exact ive mechanism of the corrosion on the condenser entailing serious problems occasional is investigated through the electrochemical polarization experiments on the condenser's component materials. According to the experiments, the corrosive procedures on the copper tube was verified by the fact that passive film of the copper tube surface which is destroyed by the pressure of sucked seawater, is damaged by the corrosive ingredients in the seawater.

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해양콘크리트 구조물의 보수를 위한 전기방식의 응용에 대한 고찰 (A Study on the Application of Cathodic Protection for the Repair of Marine Concrete Structure)

  • 문한영;김성수;김홍삼
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1997년도 봄 학술발표회 논문집
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    • pp.229-234
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    • 1997
  • Recently many concrete structures have been deteriorated due to the corrosion of reinforcing steel caused by chloride attack. The chloride attack causes very rapid and serious deterioration. Therefore, It is necessary for highly reliable method to stop the corrosion. Especially, on damaged concrete, it is difficult to stop the progress of steel corrosion that has already occured in concrete. The indirect method of corrosion protection such as eliminating corrosion factors by coating would be hard to be expected for complete stop of corrosion. In this paper, we applied the cathodic protection to chloride attacked marine concrete structures and verified the effect in addition to application of cathodic protection.

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Rock burst criteria of deep residual coal pillars in an underground coal mine: a case study

  • Qiu, Pengqi;Wang, Jun;Ning, Jianguo;Liu, Xuesheng;Hu, Shanchao;Gu, Qingheng
    • Geomechanics and Engineering
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    • 제19권6호
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    • pp.499-511
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    • 2019
  • The reliability of reinforced concrete structures is frequently compromised by the deterioration caused by reinforcement corrosion. Evaluating the effect caused by reinforcement corrosion on structural behaviour of corrosion damaged concrete structures is essential for effective and reliable infrastructure management. In lifecycle management of corrosion affected reinforced concrete structures, it is difficult to correctly assess the lifecycle performance due to the uncertainties associated with structural resistance deterioration. This paper presents a stochastic deterioration modelling approach to evaluate the performance deterioration of corroded concrete structures during their service life. The flexural strength deterioration is analytically predicted on the basis of bond strength evolution caused by reinforcement corrosion, which is examined by the experimental and field data available. An assessment criterion is defined to evaluate the flexural strength deterioration for the time-dependent reliability analysis. The results from the worked examples show that the proposed approach is capable of evaluating the structural reliability of corrosion damaged concrete structures.