• 제목/요약/키워드: corrosion-damaged

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Hybrid-Biocomposite Material for Corrosion Prevention in Pipeline: a review

  • Suriani, M.J.;Nik, W.B. Wan
    • Corrosion Science and Technology
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    • 제16권2호
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    • pp.85-89
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    • 2017
  • One of the most challenging issues in the oil and gas industry is corrosion assessment and management in subsea structures or equipment. At present, almost all steel pipelines are sensitive to corrosion in harsh working environments, particularly in salty water and sulphur ingress media. Nowadays, the most commonly practiced solution for a damaged steel pipe is to entirely remove the pipe, to remove only a localized damaged section and then replace it with a new one, or to cover it with a steel patch through welding, respectively. Numerous literatures have shown that fiber-reinforced polymer-based composites can be effectively used for steel pipe repairs. Considerable research has also been carried out on the repair of corroded and gouged pipes incorporated with hybrid natural fiber-reinforced composite wraps. Currently, further research in the field should focus on enhanced use of the lesser and highly explored hybrid-biocomposite material for the development in corrosion prevention. A hybrid-biocomposite material from renewable resource based derivatives is cost-effective, abundantly available, biodegradable, and an environmentally benign alternative for corrosion prevention. The aim of this article is to provide a comprehensive review and to bridge the gap by developing a new hybrid-biocomposite with superhydrophobic surfaces.

Meso-Scale Approach for Prediction of Mechanical Property and Degradation of Concrete

  • Ueda, Tamon
    • Corrosion Science and Technology
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    • 제3권3호
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    • pp.87-97
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    • 2004
  • This paper presents a new approach with meso scale structure models to express mechanical property, such as stress - strain relationships, of concrete. This approach is successful to represent both uniaxial tension and uniaxial compression stress - strain relationship, which is in macro scale. The meso scale approach is also applied to predict degraded mechanical properties of frost-damaged concrete. The degradation of mechanical properties with frost-damaged concrete was carefully observed. Strength and stiffness in both tension and compression decrease with freezing and thawing cycles (FTC), while stress-free crack opening in tension softening increases. First attempt shows that the numerical simulation can express the experimentally observed degradation by introducing changes in the meso scale structure in concrete, which are assumed based on observed damages in the concrete subjected to FTC. At the end applicability of the meso scale approach to prediction of the degradation by combined effects of salt attack and FTC is discussed. It is shown that clarification of effects of frost damage in concrete on corrosion progress and on crack development in the damaged cover concrete due to corrosion is one of the issues for which the meso scale approach is useful.

불확실 신뢰도 기법을 이용한 부식된 강구조물의 안전도평가 (Safety Assessment of Corrosion-damaged Steel Structure using Imprecise Reliability)

  • 최현호;조효남;서종원;선종완
    • 대한토목학회논문집
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    • 제26권2A호
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    • pp.293-300
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    • 2006
  • 일반적으로 부식된 부재의 두께를 측정하는 데는 많은 불확실성이 존재하며, 부식의 진행정도에 따라 부재의 부식 두께는 측정 위치마다 다르므로, 기존의 신뢰성 해석 방법을 사용하여 모든 불확실성을 고려한 정량적인 안전도를 평가하는 것은 실질적으로 불가능하다. 따라서 본 논문에서는 불확실 신뢰도 기법을 적용한 안전도 분석 절차를 제안하였으며, 효율성과 적용성을 검토하기 위하여 국내 공용중인 사장교에 적용하였다. 심하게 부식된 부재의 잔존 두께의 불확실성은 부식이 진행되는 정도에 따라 증가하므로 부재의 부식 두께를 불확실 정도로 표현되는 불확실 구간으로 표현하였으며, 기존의 신뢰성 기법과 불확실 신뢰도 기법의 비교를 수행하였다. 이러한 불확실 신뢰도 기법은 주관적이거나 조건부 독립에 대한 통계적 판단을 이용하여, 부식된 구조물의 안전도 평가나 위험도 평가를 하는 경우에 유용하여 적용할 수 있을 것으로 판단된다.

외부부식에 의해 손상된 배관의 신뢰성평가 (Reliability Estimation of Gas Pipelines Damaged by External Corrosion)

  • 진영준
    • 한국안전학회지
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    • 제21권2호
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    • pp.1-6
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    • 2006
  • It is well known that pipelines have the highest capacity and are the safest and least environmentally disruptive form of transporting oil and gas. However, pipeline damage caused by both internal and external corrosion is a major concern threatening the reliability of oil and gas transportation and the soundness of the pipeline structure. In this study, we estimate the allowable damage by comparing the ASTM B31G code to a modified theory considering diverse detailed corrosive forms. The ASTM B31 G code has been developed as the evaluation method for reliability and incident prevention of damaged pipelines based on the amount of loss due to corrosion and the yield strength of materials. Furthermore, we suggest a method for estimating the expected life span of used pipelines by utilizing the reliability method based on major variables such as the depth and length of damage and the corrosion rate affecting the life expectancy of the pipelines.

Ni Plating Technology for PWR Reactor Vessel Cladding Repair

  • Hwang, Seong Sik;Kim, Dong Jin
    • Corrosion Science and Technology
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    • 제18권5호
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    • pp.190-195
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    • 2019
  • SA508 low-alloy steel for a reactor vessel was exposed to primary water in a pressurized water reactor (PWR) plant because the cladding layer of type 309 stainless steel for the RPV was removed, due to an accident in which the detachment of the thermal sleeve occurred. The major advantage of the electrochemical deposition (ECD) Ni plating technique is that the reactor pressure vessel can be repaired without significant thermal effects, and Ni has solid corrosion resistance that can withstand boric acid. The corrosion rate assessment of the damaged part was performed, and its trend was analyzed. Essential variables of the Ni plating for repair of the damaged part were derived. These conditions are applicable variables for the repair plating device, and have been carefully adjusted using the repair plating device. The process for establishing ASME technical standards called Code Case N-840 is described. The process of developing Ni-plating devices, and the electroplating procedure specification (EPS) are described.

철근콘크리트구조물의 철근부식에 대한 비파괴 측정과 부식에 따른 균열거동 (A Study of Non-destructive Measurement on the Reinforced Concrete Structure Damaged by Reinforcing Steel Corrosion)

  • 김성운;정한중;김창환;임선택
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1991년도 가을 학술발표회 논문집
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    • pp.80-85
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    • 1991
  • This experimental study was performed to derive the relationship between the measured values(corrosion potential) and the actual amount of corrosion products(reinforcing steel weight loss rate). Also the growth of crack due to the steel corrosion was oberved. First, the reinforcing steel of R/C specimen was corroded with chloride penetration and accelerated galvanostatic corrosion method. And then, the corrosion potential of reinforcing steel was measured with nondestructive tester.

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발전소용 이중보온용 강관의 홈부식(Grooving Corrosion)에 의한 파손 분석 (The Failure Analysis of Double Pipe for Insulation Used Power Plant by Grooving Corrosion)

  • 함종오;박기덕;박성진;선일식
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제15권3호
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    • pp.197-206
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    • 2015
  • Failure analysis of pre-insulated pipe (SPPS 380, 400A) transporting high temperature water ($95{\sim}110^{\circ}C$) for a plant was carried out. The damaged area (${\Phi}5mm$) of pre-insulated pipe was found only on welds. The chemical composition of damaged pipe meets specification of carbon steel pipes for pressure service (KS D 3562). As results of microstructure analysis, crack propagated from outer to inside after pitting corrosion occurred on the outside surface. The non-metallic inclusion existed on the end of crack. And the non-metallic inclusion continuously and linearly formed along with the bond line of welds. Based on SEM-EDS analysis, the nonmetallic inclusions have higher Manganese (Mn) and Oxygen (O) content but sulfur (S) was not detected. As results of water quality analysis, hydrogen ion concentration and minerals like Fe, Mg, Si were in low level. But the content of dissolved oxygen (11.2 ppm) was slightly higher than that of standard. It seems that the cause of damaged pipe is grooving corrosion due to MnO inclusion formed on bond line and corrosion took place nearby welds.

X-65 배관용 재료의 손상해석 (Analysis of Gas Pipelines Damaged in X-65 Steels)

  • 진영준
    • 한국산업융합학회 논문집
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    • 제8권4호
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    • pp.197-204
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    • 2005
  • It is well known that pipelines have the highest capacity and are the safest and least environmentally disruptive form of transporting oil and gas. However, pipeline damages caused by both internal and external corrosion is a major concern threatening the reliability of oil and gas transportation and the soundness of pipeline structure. In this study, we estimated the expected allowable damage defect by comparing the ASTM B31G code which has been developed as the evaluation method of reliability and incident prevention of damaged pipelines based on the amount of loss due to corrosion and the yield strength of materials to a modified theory considering diverse detailed corrosional forms. Furthermore, we suggested the method that estimates the expected life span of used pipelines by utilizing the reliability method based on major variables such as, the depth and length of damage and corrosional rate affecting the life expectancy of pipelines.

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철근이 부식된 콘크리트 슬래브의 구조성능 평가에 대한 실험적 연구 (Reinforced Concrete Slabs with Corroded Bars)

  • 정은철;이경언;정란
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2000년도 가을 학술발표회논문집(I)
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    • pp.718-723
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    • 2000
  • Corrosion is a world wide problem effecting a large number of structure. Cost of repair and rehabilitation on reinforcement structure damaged by steel corrosion is expensive. But structural capacity on low level corrosion is increased. So this experimental study was performed to know structural performance on reinforced concrete slabs with low level corroded bars. As in the case of test samples, bond stress and structural capacity increases up to 2% corrosion level.

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가화천교 내염보수를 위한 전기방식공법 적용 (Repair of Ka-Hwa Highway Bridge damaged by Chloride Attack applied Cathodic Protection)

  • 한복규;지한상;정해문;안태송
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2005년도 봄학술 발표회 논문집(I)
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    • pp.519-522
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    • 2005
  • Ka-Hwa highway bridge, located in a corrosive marine environment, had been examined the current condition of reinforcement corrosion in concrete throughout half-cell potentials, electrical resistivity, chloride contamination of concrete, and visual observation. According to the test, the chloride corrosion reinforced concrete structure is not only the protecting film around the reinforcement is deteriorated but also corrosion activity develops, for example, delamination areas of concrete. The purpose of this paper is to report the effects of Ka-Hwa highway bridge damaged by chlodide attack and to present the results of repair of Ka-Hwa highway concrete bridge in domestic marine environment.

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