• Title/Summary/Keyword: corrosion monitoring system

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Development of Corrosion Monitoring Techniques for Reinforcements and Prestressing Tendons (철근 및 PSC 강재 부식감지 기술개발)

  • 윤석구
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.10b
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    • pp.1297-1302
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    • 2000
  • A literature review has been carried out to investigate why bridges have collapsed without warning. The reasons behind the collapses have been categorized into short and long term risks. It is thought that permanent monitoring systems which assess structural adequacy are more appropriate to long term risks. From the knowledge of the Korean bridge stock, its current problems and its likely future problems, it was considered that generally the most useful application for a permanent monitoring system is to monitor where chloride-induced corrosion either of the reinforcement or prestressing tendons is possible. A number of permanent monitoring systems currently in use on existing bridges which include some aspect of corrosion detection have been reviewed. The reasons as to why they are being used, what is being measured, what techniques are being used, and if they are deemed successful has been investigated. Based on these findings, and experimental programme has been constructed to investigate the accuracy, reliability and usefulness of various suitable techniques which could be included in a permanent monitoring system.

Galvanic Sensor System for Detecting the Corrosion Damage of the Steel in Concrete

  • Kim, Jung-Gu;Park, Zin-Taek;Yoo, Ji-Hong;Hwang, Woon-Suk
    • Corrosion Science and Technology
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    • v.3 no.3
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    • pp.118-126
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    • 2004
  • The correlation between sensor output and corrosion rate of reinforcing steel was evaluated by laboratory electrochemical tests in saturated $Ca(OH)_2$ with 3.5 wt.% NaCl and confirmed in concrete environment. In this paper, two types of electrochemical probes were developed: galvanic cells containing of steel/copper and steel/stainless steel couples. Potentiodynamic test, weight loss measurement, monitoring of open-circuit potential, linear polarization resistance (LPR) measurement and electrochemical impedance spectroscopy (EIS) were used to evaluate the corrosion behavior of steel bar embedded in concrete. Also, galvanic current measurements were conducted to obtain the charge of sensor embedded in concrete. In this study, steel/copper and steel/stainless steel sensors showed a good correlation in simulated concrete solution between sensor output and corrosion rate of steel bar. However, there was no linear relationship between steel/stainless steel sensor output and corrosion rate of steel bar in concrete environment due to the low galvanic current output. Thus, steel/copper sensor is a reliable corrosion monitoring sensor system which can detect corrosion rate of reinforcing steel in concrete structures.

Structural Health Monitoring System of Long-Span Bridges in Korea

  • Chang, Sung-Pil
    • Corrosion Science and Technology
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    • v.3 no.2
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    • pp.39-46
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    • 2004
  • Development and application of structural health monitoring system in Korea have become active since the early 1990's. In earlier applications, health monitoring systems were installed in several existing bridges in order to collect initial field data by full scale load capacity test for design verification and subsequently monitor long-term performance and durability of the bridge as part of an inspection and maintenance program. Recently, modem and integrated monitoring systems have been introduced in most of the newly constructed long-span bridges since the design stage. This paper outlines the progresses and applications of monitoring systems in Korea for both existing and newly constructed bridges and describes their aims and characteristics.

Analysis of pipe thickness reduction according to pH in FAC facility with In situ ultrasonic measurement real time monitoring

  • Oh, Se-Beom;Kim, Jongbeom;Lee, Jong-Yeon;Kim, Dong-Jin;Kim, Kyung-Mo
    • Nuclear Engineering and Technology
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    • v.54 no.1
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    • pp.186-192
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    • 2022
  • Flow accelerated corrosion (FAC) is a type of pipe corrosion in which the pipe thickness decreases depending on the fluid flow conditions. In nuclear power plants, FAC mainly occurs in the carbon steel pipes of a secondary system. However, because the temperature of a secondary system pipe is over 150 ℃, in situ monitoring using a conventional ultrasonic non-destructive testing method is difficult. In our previous study, we developed a waveguide ultrasonic thickness measurement system. In this study, we applied a waveguide ultrasonic thickness measurement system to monitor the thinning of the pipe according to the change in pH. The Korea Atomic Energy Research Institute installed FAC-proof facilities, enabling the monitoring of internal fluid flow conditions, which were fixed for ~1000 h to analyze the effect of the pH. The measurement system operated without failure for ~3000 h and the pipe thickness was found to be reduced by ~10% at pH 9 compared to that at pH 7. The thickness of the pipe was measured using a microscope after the experiment, and the reliability of the system was confirmed with less than 1% error. This technology is expected to also be applicable to the thickness-reduction monitoring of other high-temperature materials.

Engineering Technology Far-end Telecontrol Cathodic Protection on the Structure of Jetty Bridge Cap Beams

  • Liu, Yi-Hsiung;Lim, Pau-Yee;Shih, Chien-Chis
    • Corrosion Science and Technology
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    • v.2 no.1
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    • pp.47-52
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    • 2003
  • 23 cap beams on the 1 Km length jetty bridge in Shin-da power plant (Taipower co., Taiwan) utilize far-end telecontrol cathodic protection technology which is the first case ever used in Taiwan. The system comprises cathodic protection system and te1econtrol monitoring system. The control and monitoring such as protection current adjustment, protection potential and depolarization measurement of the 23 cap beams can be adjusted through system telecontrol operations. Thereby allows monitoring and control of the 23 anode zones in a convenient and cost effective way. This system is at present still in its best running condition since Sept. 1997 when it was completed. All the 23 cap beams can achieve the 100 mV depolarization potential criteria of protection. It meet the specifications of reinforced concrete cathodic protection standard and proved to be very excellent.

Corrosion Monitoring for Protected Systems using Thin-Film Electrical Resistance (TFER) Sensor

  • Lee, Seong-Min;Li, SeonYeob;Jung, Sung-Won;Kim, YoungGeun;Song, HongSeok;Won, Deok-Soo
    • Corrosion Science and Technology
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    • v.5 no.3
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    • pp.112-116
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    • 2006
  • This study has been conducted to monitor the corrosion rate of cathodically protected structure and corrosion inhibited system using multi-line thin-film electrical resistance (TFER) sensor in various environments. The field test data of TFER sensor for the corrosion monitoring of cathodically protected underground pipeline in soil environments and of corrosion inhibited gas heaters were also presented. The sensor was found to be a powerful method to commit the sensitive pick-up of small corrosion rate which can be observed in the cathodically protected and corrosion inhibited systems.

A Galvanic Sensor for Monitoring the External and Internal Corrosion Damage of Buried Pipelines

  • Choi, Yoon-Seok;Kim, Jung-Gu;Hwang, Woon-Suk
    • Corrosion Science and Technology
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    • v.4 no.5
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    • pp.178-190
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    • 2005
  • In order to develop a new corrosion sensor for detecting and monitoring the external and internal corrosion damage of buried pipeline, the electrochemical property of sensors and the correlation of its output to corrosion rate of steel pipe, were evaluated by electrochemical methods in two soils of varying resistivity (5,000 ohm-cm, 10,000 ohm-cm) and synthetic tap water environments. In this paper, two types of galvanic probes were manufactured: copper-pipeline steel (Cu-CS) and stainless steel-pipeline steel (SS-CS). The corrosion behavior in synthetic groundwater and synthetic tap water for the different electrodes was investigated by potentiodynamic test. The comparison of the sensor output and corrosion rates revealed that a linear relationship was found between the probe current and the corrosion rates. In the soil resistivity of $5,000{\Omega}-cm$ and tap water environments, only the Cu-CS probe had a good linear quantitative relationship between the sensor output current and the corrosion rate of pipeline steel. In the case of $10,000{\Omega}-cm$, although the SS-CS probe showed a better linear correlation than that of Cu-CS probe, the Cu-CS probe is more suitable than SS-CS probe due to the high current output.

Anticorrosive Monitoring and Complex Diagnostics of Corrosion-Technical Condition of Main Oil Pipelines in Russia

  • Kosterina, M.;Artemeva, S.;Komarov, M.;Vjunitsky, I.;Pritula, V.
    • Corrosion Science and Technology
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    • v.7 no.4
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    • pp.208-211
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    • 2008
  • Safety operation of main pipelines is primarily provided by anticorrosive monitoring. Anticorrosive monitoring of oil pipeline transportation objects is based on results of complex corrosion inspections, analysis of basic data including design data, definition of a corrosion residual rate and diagnostic of general equipment's technical condition. All the abovementioned arrangements are regulated by normative documents. For diagnostics of corrosion-technical condition of oil pipeline transportation objects one presently uses different methods such as in-line inspection using devices with ultrasonic, magnetic or another detector, acoustic-emission diagnostics, electrometric survey, general external corrosion diagnostics and cameral processing of obtained data. Results of a complex of diagnostics give a possibility: $\cdot$ to arrange a pipeline's sectors according to a degree of corrosion danger; $\cdot$ to check up true condition of pipeline's metal; $\cdot$ to estimate technical condition and working ability of a system of anticorrosive protection. However such a control of corrosion technical condition of a main pipeline creates the appearance of estimation of a true degree of protection of an object if values of protective potential with resistive component are taken into consideration only. So in addition to corrosive technical diagnostics one must define a true residual corrosion rate taking into account protective action of electrochemical protection and true protection of a pipeline one must at times. Realized anticorrosive monitoring enables to take a reasonable decision about further operation of objects according to objects' residual life, variation of operation parameters, repair and dismantlement of objects.

The development of On-Line Cathodic Protection Monitoring System (지중 금속구조물의 전기방식 원격감시시스템 개발)

  • 임헌호;정성우;하희천
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2001.05a
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    • pp.213-218
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    • 2001
  • These days, corrosion condition of a underground objects is measured by the electric potential between the subject and ground. But this method is implemented by means of manual work with analog voltmeter, which is uneconomic and inefficient. So, We developed real-time On-Line cathodic protection monitoring system that is able to detect corrosion potential conditions of metal objects or various steel structures in the ground continuously, display them with the graphic screen, construct a database, and analyze them simultaneously. Since the data of corrosion and corrosion protection of all underground objects is processed automatically, not manually in this system, It is possible to reduce the manipulated error, and perform precise safety management, maintenance and inspection. As as result, this system can not only guarantee long-life operation, reduction of manpower and cost, but prevent large accidents in advance.

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High-temperature ultrasonic thickness monitoring for pipe thinning in a flow-accelerated corrosion proof test facility

  • Cheong, Yong-Moo;Kim, Kyung-Mo;Kim, Dong-Jin
    • Nuclear Engineering and Technology
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    • v.49 no.7
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    • pp.1463-1471
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    • 2017
  • In order to monitor the pipe thinning caused by flow-accelerated corrosion (FAC) that occurs in coolant piping systems, a shear horizontal ultrasonic pitch-catch waveguide technique was developed for accurate pipe wall thickness monitoring. A clamping device for dry coupling contact between the end of the waveguide and pipe surface was designed and fabricated. A computer program for multi-channel on-line monitoring of the pipe thickness at high temperature was also developed. Both a four-channel buffer rod pulse-echo type and a shear horizontal ultrasonic waveguide type for high-temperature thickness monitoring system were successfully installed to the test section of the FAC proof test facility. The overall measurement error can be estimated as ${\pm}10{\mu}m$ during a cycle from room temperature to $200^{\circ}C$.