• 제목/요약/키워드: corrosion initiation time

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Chloride Penetration in Circular Concrete Columns

  • Morga, M.;Marano, G.C.
    • International Journal of Concrete Structures and Materials
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    • 제9권2호
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    • pp.173-183
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    • 2015
  • Most of the diffusion models of chloride ions in reinforced concrete (RC) elements proposed in literature are related to an isotropic homogeneous semi-infinite medium. This assumption reduces the mathematical complexity, but it is correct only for plane RC elements. This work proposes a comparison between the diffusion model of chloride ions in RC circular columns and in RC slab elements. The durability of RC cylindric elements estimated with the circular model instead of the plane model is shown to be shorter. Finally, a guideline is formulated to properly use the standard and more simple plane model instead of the circular one to estimate the time to corrosion initiation of cylindrical RC elements.

지중 환경하에서의 철근콘크리트 구조물의 부식 특성 연구 (A Study on Corrosion Properties of Reinforced Concrete Structures in Subsurface Environment)

  • 권기정;정해룡;박주완
    • 지질공학
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    • 제26권1호
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    • pp.79-85
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    • 2016
  • 방사성폐기물 처분시설 공학적방벽을 구성하는 콘크리트는 주변 환경의 영향으로 내구 수명에 영향을 받게 된다. 현재까지 개발된 수치해석 모델 및 실험을 통하여 방사성폐기물 처분시설 공학적방벽 소재로 가장 널리 사용되는 콘크리트에 대해 주변환경을 고려하여 그 영향을 살펴보았다. 본 연구에 해당하는 철근 콘크리트 구조물은 지리적으로 해안과 인접한 지하수 포화대에 위치하고 있다. 일반적인 철근콘크리트 구조물의 가장 민감한 열화인자인 염해에 의한 철근부식에 대한 영향을 염화물 확산모델을 이용하여 평가한 결과 철근 부식 개시기간이 1,284년이며, 최종적으로 구조물이 내구수명을 상실하는데 도달하는 시간은 1,924년인 것으로 예측되었다. 또한, Mock-up 실험을 통해 공극분포, 공극률, 부식정도 등 물리화학적 특성을 평가한 결과 콘크리트 내 철근 부식정도는 미비한 것으로 나타나 500년 이상의 상당히 오랜 기간 건전성을 유지할 수 있는 것으로 판단된다.

고온 고압 응력부식균열 개시 시험용 디스크 시편의 응력과 변형에 대한 유한요소 해석 (Finite Element Analysis of Stress and Strain Distribution on Thin Disk Specimen for SCC Initiation Test in High Temperature and Pressure Environment)

  • 김태영;김성우;김동진;김상태
    • Corrosion Science and Technology
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    • 제22권1호
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    • pp.44-54
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    • 2023
  • The rupture disk corrosion test (RDCT) method was recently developed to evaluate stress corrosion cracking (SCC) and was found to have great potential for the real-time detection of SCC initiation in a high temperature and pressure environment, simulating the primary water coolant of pressurized water reactors. However, it is difficult to directly measure the stress applied to a disk specimen, which is an essential factor in SCC initiation. In this work, finite element analysis (FEA) was performed using ABAQUSTM to calculate the stress and deformation of a disk specimen. To determine the best mesh design for a thin disk specimen, hexahedron, hex-dominated, and tetrahedron models were used in FEA. All models revealed similar dome-shaped deformation behavior of the disk specimen. However, there was a considerable difference in stress distribution in the disk specimens. In the hex-dominated model, the applied stress was calculated to be the maximum at the dome center, whereas the stress was calculated to be the maximum at the dome edge in the hexahedron and tetrahedron models. From a comparison of the FEA results with deformation behavior and SCC location on the disk specimen after RDCT, the most proper FE model was found to be the tetrahedron model.

전기화학적 부식촉진 기법을 이용한 철근 콘크리트 부식의 영향평가 (Application of Electrochemical Accelerated Corrosion Technique to Detection of Reinforcing Corrosion in Concrete)

  • 이수열;이재봉;정영수
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1999년도 학회창립 10주년 기념 1999년도 가을 학술발표회 논문집
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    • pp.675-678
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    • 1999
  • Rebar corrosion in concrete containing both chloride ions and calcium nitrite inhibitors were investigated by the various electrochemical methods. Rebar corrosion was accelerated by applying the impressed current to the rebar in concrete. Effect of chloride content and inhibitors on rebar corrosion were evaluated. Accelerated corrosion technique is the method to measure the time to the initiation of cracks of reinforced concretes, by applying constant voltage between rebar and the stainless steel cathedes. The increase of concentration of chloride ions in concrete result in the increase in anodic currents and the reduction of time to crack. However addition of inhibitors did not improve corrosion resistance of rebar in concrete. Rebar corrosion in concrete with chloride ions and inhibitors was also analyzed by the immersed tests though the mesurement of corrosion potentials.

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Effect of Additional Ag Layer on Corrosion Protection of Cu-Electrodeposited AZ31 Mg Alloy

  • Phuong, Nguyen Van;Moon, Sungmo
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2017년도 춘계학술대회 논문집
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    • pp.97-97
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    • 2017
  • This study investigated the corrosion protection by electrodeposited copper layer on AZ31 Mg alloy with and without additional silver layer by immersion test, salt spray test, OCP transient and potentiodynamic polarization experiment. The single electrodeposited Cu layer on AZ31 Mg alloy showed a nodular structure with many imperfections of crevices between the nodules, which resulted in the fast initiation of pitting corrosion within first few hours of immersion. Double-layer coating of Cu and outer Ag layer slightly increased the initiation time for pitting corrosion. Triple-layer coatings of Cu/Ag/Cu exhibited the most efficient corrosion protection of AZ31 Mg alloy, compared to the single- and double-layer coatings. Surface morphology of the outer Cu layer in the triple-layer was changed from the nodular structure to fine particle structure with no crevices due to the presence of an additional Ag layer. Thus, the improved corrosion resistance of AZ31 Mg alloy by electrodeposited Cu/Ag or Cu/Ag/Cu layers is readily ascribed to the decreased number of imperfections in the electrodeposited layers due to the additional silver layer. It is concluded that the additional silver layer provides many nucleation sites for the second Cu plating, resulting in the formation of finer and denser structure than the first Cu electrodeposit.

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A Micro-Mechanics Based Corrosion Model for the Prediction of Service Life in Reinforced Concrete Structures

  • Song, Ha-Won;Kim, Ho-Jin;Kim, Tae-Hwan;Byun, Keun-Joo;Lee, Seung-Hoon
    • Corrosion Science and Technology
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    • 제4권3호
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    • pp.100-107
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    • 2005
  • Reinforcing steel bars in reinforced concrete structures are protected from corrosion by passive film on the steel surface inside concrete with high alkalinity. However, when the passive film breaks down due to chloride ion ingressed into the RC structures, a corrosion initiates at the surface of steel bars. Then, internal pressure by volume expansion of corrosion products in reinforcing bars induces cracking and spalling of cover concrete, which reduces not only durability performance but also structural performance in RC structures. In this paper, a service life prediction of RC structures is carried out by using a micro-mechanics based corrosion model. The corrosion model is composed of a chloride penetration model to evaluate the initiation of corrosion and an electric corrosion cell model and an oxygen diffusion model to evaluate the rate and the accumulated amounts of corrosion. Then, a corrosion cracking model is combined to the models to evaluate critical amount of corrosion product for initiation cracking in cover concrete. By implementing the models into a finite element analysis program, a time and space dependent corrosion analysis and a service life prediction of RC structures due to chloride attack are simulated and the results of the analysis are compared with test results. The effect of crack width on the corrosion and the service life of the RC structures are analyzed and discussed.

The Effects of Cement Alkalinity upon the Pore Water Alkalinity and the Chloride Threshold Level of Reinforcing Steel in Concrete

  • ;;김기준
    • 콘크리트학회논문집
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    • 제16권4호
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    • pp.549-555
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    • 2004
  • Cement of three alkalinities (equivalent alkalinities of 0.36,0.52 and 0.97) was employed in fabricating a set of classical G109 type specimens. To-date, these have been subjected to a one week wet-one week dry cyclic pending using 15 w/o NaCl solution. At the end of the dry period, potential and macro-cell current were measured to indicate whether the top reinforcing steel was in the passive or active state. Once this bar became active, the specimen was autopsied and the extent of corrosion was documented. Subsequent to visual inspection, concrete powder samples were collected from the upper region of the top rebar trace; and at a certain times concrete cores were taken from non-reinforced specimens. Using these, determinations were made of (1) critical chloride concentration for corrosion initiation ($Cl_{th}^-$), (2) effective chloride diffusion coefficient ($D_e$), and (3) pore water alkalinity ($[OH^-]$). The pore water alkalinity was strongly related to the alkali content of cement that was used in the mix. The chloride concentration, ($Cl^-$), was greater at active than at passive sites, presumably as a consequence of electro migration and accumulation of these species at active site subsequent to corrosion initiation. Accordingly, ($Cl^-$) at passive sites was considered indicative of the threshold concentration fur corrosion initiation. The $Cl_{th}^-$ was increased with increasing Time-to-corrosion ($T_i$). Consequently, the HA(High Alkalinity) specimens exhibited the highest $Cl_{th}^-$ and the NA(Normal Alkalinity) was the least. This range exceeds what has previously been reported in North America. In addition, the effective diffusion coefficient, $D_e$, was about 40 percent lower for concrete prepared with the HA cement compared to the NA and LA(Low Alkalinity) ones.

Strength deterioration of reinforced concrete column sections subject to pitting

  • Greco, Rita;Marano, Giuseppe Carlo
    • Computers and Concrete
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    • 제15권4호
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    • pp.643-671
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    • 2015
  • Chloride induced reinforcement corrosion is widely accepted to be the most frequent mechanism causing premature degradation of reinforced concrete members, whose economic and social consequences are growing up continuously. Prevention of these phenomena has a great importance in structural design, and modern Codes and Standards impose prescriptions concerning design details and concrete mix proportion for structures exposed to different external aggressive conditions, grouped in environmental classes. This paper focuses on reinforced concrete column section load carrying capacity degradation over time due to chloride induced steel pitting corrosion. The structural element is considered to be exposed to marine environment and the effects of corrosion are described by the time degradation of the axial-bending interaction diagram. Because chlorides ingress and consequent pitting corrosion propagation are both time-dependent mechanisms, the study adopts a time-variant predictive approach to evaluate residual strength of corroded reinforced concrete columns at different lifetimes. Corrosion initiation and propagation process is modelled by taking into account all the parameters, such as external environmental conditions, concrete mix proportion, concrete cover and so on, which influence the time evolution of the corrosion phenomenon and its effects on the residual strength of reinforced concrete columns sections.

신뢰성이론에 기반한 해양환경 콘크리트의 내구수명 평가 (Reliability-Based Service Life Estimation of Concrete in Marine Environment)

  • 김기현;차수원
    • 콘크리트학회논문집
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    • 제22권4호
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    • pp.595-603
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    • 2010
  • 염소이온 침투를 받는 해양환경 콘크리트의 확률기반 내구수명 예측을 위해 몬테카를로 시뮬레이션 방법이 많이 사용된다. 그러나 몬테카를로 시뮬레이션 방법은 해석에 매우 긴 시간이 소요되며 해석결과도 매번 다른 결과를 준다. 이에 비해 신뢰성해석에 자주 사용되는 모멘트법은 계산에 소요되는 시간의 거의 없고, 동일문제에 대해서는 항상 동일한 결과를 주는 장점이 있다. 이에 이 연구에서는 신뢰성이론의 모멘트법을 염소이온 침투에 대한 부식개시확률 산정에 적용하였다. 이를 위해 먼저 일계이차 모멘트법과 이계이차 모멘트법에 의한 파괴확률 산정 프로그램을 개발하였다. 개발된 해석 프로그램들을 사용한 예제해석을 통하여 일계이차 모멘트법에 비하여 이계이차 모멘트법이 더 정확한 부식개시확률 산정결과를 줌을 확인하였다. 또 부식개시확률에 미치는 각 확률변수의 영향을 평가하는 민감도 해석을 수행하였으며, 가장 큰 영향인자는 피복두께로 나타났다. 특히 피복두께의 변동계수 변화에 의한 영향이 평균값 변화에 의한 영향 보다 더욱 현저함을 확인하였다.

원전 고온 1차수 환경에서 응력부식균열의 실시간 마이크로 스케일 관찰 방법 개발 (Development of Method for In-situ Micro-Scale Observation of Stress Corrosion Cracking in High-Temperature Primary Water Environment)

  • 신정호;이종연;김성우
    • Corrosion Science and Technology
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    • 제22권4호
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    • pp.265-272
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    • 2023
  • The aim of this study was to develop a new in-situ observation method and instrument in micro-scale to investigate the mechanism of stress corrosion cracking (SCC) initiation of Ni-base alloys in a high temperature water environment of pressurized water reactors (PWRs). A laser confocal microscope (LCM), an autoclave with diamond window view port, and a slow strain-rate tester with primary water circulation loop system were components of the instrument. Diamond window, one of the core components of the instrument, was selected based on its optical, chemical, and mechanical properties. LCM was used to observe the specimen in micro-scale, considering the experimental condition of a high-temperature primary water environment. Using in-situ method and instrument, it is possible to observe oxidation and deformation of specimen surface in micro-scale through the diamond window in a high-temperature primary water in real-time. The in-situ method and instrument developed in this work can be utilized to investigate effects of various factors on SCC initiation in a high-temperature water environment.